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HomeMy WebLinkAbout10 Development Permit 357 Shenandoah Phase 4DEVELOPMENT PERMIT PERMIT NO. 357 Shenandoah Phase 4 FOR AREAS OUTSIDE THE SPECIAL FLOOD HAZARD AREA RE: CHAPTER 13 OF THE COLLEGE STATION CITY CODE SITE LEGAL DESCRIPTION: Shenandoah Phase 4 SITE ADDRESS: n/a OWNER: Edward Froehling 3387 High Lonesome College Station, TX 77845 DRAINAGE BASIN: Lick Creek TYPE OF DEVELOPMENT: This permit is valid for site clearing, grading and construction as indicated on approved plans. Contractor shall prevent silt and debris from leaving the site in accordance with the City of College Station Drainage Policy and Design Criteria. Owner and/or contractor shall be responsible for any damage to existing city streets or infrastructure due to heavy machinery and/or equipment. In accordance with Chapter 13 of the Code of Ordinances of the City of College Station, measures shall be taken to insure that debris from construction, erosion, and sedimentation shall not be deposited in city streets, or existing drainage facilities . I hereby grant this permit for development of an area outside the special flood hazard area. All development shall be in accordance with the plans and specifications submitted to and approved by the City Engineer in the development permit application for the above named project and all of the codes and ordinances of the City of College Station that apply . S'~ 11q? /90;fo Contractor Date CITY OF COLLEGE STATION Post Office Box 9960 1101 Texas Avenue College Station, Texas 77842-9960 (409) 764-3500 April 11, 1996 McClure Engineering, Inc. Attn: Mr. Michael McClure 1722 Broadmoor, Suite 210 Bryan, Texas 77802 RE: Shenandoah Phase Four Drainage Easements and Parkland Dedication (96-212) Dear Mr. McClure: During staff review of the final plat for the above referenced subdivis ion a few concerns were identified, however, these concerns will not require a Presubmission Conference. The City of College Station recently allowed the Brandon Heights Homeowner's Association (HOA) to replat their Common Area as a Drainage Right-of-Way. We want to make you aware of this and offer you the same option. If you choose the Drainage Right-of-Way designation, we will need to have a maintenance agreement with the HOA that outlines their responsibilities for "landscape maintenance". If you choose to retain the Common Area designation, we will need you to change the Private Drainage Easement to Public. In either case, we will need to see the landscape maintenance responsibilities outlined in an agreement or HOA document. These designations will allow the City to maintain the concrete flumes and other various structures within the detention ponds. The Brandon Heights HOA filed a maintenance agreement at the Brazos County Courthouse which outlined their responsibilities. If you so choose, we can provide a copy of this agreement for your review. In order to file this final plat, the following amounts of parkland dedication for Phases One through Four must be paid: Phase One 26 lots x $225 per lot = $5,850 Phase Two 39 lots x $225 per lot= $8,775 Phase Three 41 lots x $225 per lot = $9,225 Phase Four 46 lots x $225 per lot = $10,350 Total for Phases 1 -4 = $34 ,200 In addition, fourteen (14) copies and a reproducible mylar of the final plat will need to be submitted by Wednesday, April 24, 1996, in order to be included in the Planning and Zoning and City Council packets. This plat will be considered by P&Z and Council on May 2 and May 23 respectively. If you have any questions or comments, feel free to contact me at 764-3570. cc : Kent La7.a, City Engineer Veronica Morgan, Asst . City Engineer Jane Kee, City Planner Shirley Volk, D evel op ment Coordinator Ho me of Texas Af..M University -..... DATE: TO: ATTN: 6/21/96 McCLURE ENGINEERING, INC. 1722 Broadmoor, Suite 210 Bryan, Texas 77802 (409) 776-6700 FAX 776-6699 TRANSMITTAL LETTER Mr. Steve Homeyer Development Services Dept. CITY OF COLLEGE STATION ATTACHED PLEASE FIND: Project: SHENANOOAH, PHASE FOUR 1. One Set of revised construction plans < 2. st~ff red-lined construction plans (W e c,v 0 .,/d /i k.e. -?o have. -f.-A..~e bo..ck.) 3. 'IWo copies of Final Engineer's Construction Cost Estimate -Let us know if all revisions are as _wr red-lined sets & we will d~liver IDQre_revised sets for your use. THESE ARE TRANSMITTED TO YOU FOR THE FOLLOWING REASON: For Approval Your Use Revisions Made As Requested For Review and Comme Returned after Loan to Us RECEIVED BY: DATE: SIGNED BY: MICHAEL R. McCLURE, P.E., R.P.L.S. DATE: TO: ATTN: 7/10/96 McCLURE ENGINEERING, INC. 1722 Broadmoor, Suite 210 Bryan, Texas 77802 (409) 776-6700 FAX 776-6699 TRANSMITTAL LETTER Ms. Shirley Volk Development Coordinator CITY OF COLLEGE STATION ATTACHED PLEASE FIND: E1""'t (8 ) ~ ~ sets of Revised construction plans for SHENANLQAH, PHASE FOUR, additional sets for the Cit 's files and four (4) sets to be stamped approved & returned to our office for the Contractor's use on the project site. THESE ARE TRANSMITTED TO YOU FOR THE FOLLOWING REASON: For Approval xx Your Use Revisions Made As Requested For Review and Comment Returned after Loan to Us RECEIVED BY: DATE: SIGNED BY: MICHAEL R. McCLURE, P.E., R.P.L.S. ------~~ /~ ,,,, ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 ITEM DESCRIPTION UNIT QUANTITY UNIT AMOUNT NO. COST STREET CONSTRUCTION 1 Erosion & Sedimentation Control LS. $6.000.00 $6.000.00 2 Clearing & Grubbing Acre 4.1 1.500.00 6.150.00 3 Excavation (Roadway) C.Y . -;-7.489 3.50 26.211 .50 4 Excavation (Detention Area) C.Y . 2 ,796 3.00 8 ,388.00 5 Cellulose Aber Mulch Seeding S.Y. 4,500 0.50 2,250.00 6 6" Lime Stab. Subgrade (53 Lime) S.Y. 12.243 2.50 30,607.50 7 Extra Lime Ton 83 85.00 7,055.00 8 6" Flexible Base Crushed Stone S.Y. 5.684 5.50 31 ,262.00 9 7' Flexible Base (Crushed Stone) S.Y. 4.449 6.50 28,918.50 10 11/z" Hot Mix Asphaltic Concrete (Type D) S.Y. 10.133 3.90 39,518.70 11 Reinforced Concrete Curb & Gutter L.F. 3,632 7.25 26,332.00 -12 Reinf. Concrete Sidewalk S.F. 13,277 1.80 23,898.60 13 Reinf. Concrete Aprons S.F. 3.563 3.00 10,689.00 7 14 Reinforced Concrete Driveway Approaches S.F. 11.638 2.90 33.750.20 ~.: 15 Z' PVC Conduit (Schedule 40) L.F. 75 4.00 300.00 STREET CONSTRUCTION SUBTOTAL $281.331.00 DRAINAGE CONSTRUCTION - 16 15' RCP (C76. Cl. Ill) L.F. 31 23.00 $713.00 : 17 18" RCP (C7 6, Cl. Ill) L.F. 236 27.00 6,372.00 18 21" RCP (C7 6, Cl. Ill) L.F. 107 30.00 3.210.00 19 24" RCP (C76. Cl. 111) L.F. 109 33.00 3,597.00 20 27' RCP (C76. CL Ill) L.F. 7.5 35.00 262.50 21 30" RCP (C76. Cl. Ill) L.F. 594 42.00 24.948.00 22 Remove & Replace 30" RCP (C76. Cl. Ill) L.F. 45 50.00 2,250.00 23 24" X 45° RCP Bend (C76. Cl. Ill) Ea. 1 300.00 300.00 24 24" X 30° RCP Bend (C76, Cl. 111) Ea. 300.00 300.00 25 30'' X 45° RCP Bend (C76, Cl. 111) Ea. 1 350.00 350.00 26 5' Recessed Cone. Inlet Ea. 3 1.850.00 5.550.00 27 1 O' Recessed Cone. Inlet Ea. 3 2.000.00 6.000.00 28 15' Recessed Cone. Inlet Ea. 2 3.000.00 6.000.00 '29 Reinf. Concrete Junction Box Ea. 1 2.500.00 2.500.00 30 Reinf. Concrete Ru me S.F. 1.268 3.25 4.121.00 31 Dry Riprap Channel Lining S.Y. 30 50.00 1.500.00 32 Reinf. Concrete Riprap S.F. 869 3.80 3.302.20 33 Concrete Sloped Headwall (6:1. 18" Pipe) Ea. 2 ·600.00 1.200.00 34 Concrete Sloped Headwall (4:1. 24" Pipe) Ea. 2 800.00 1.600.00 35 Salvage & Install Cone. Headwall (6:1,30'' Pipe: Ea. 1 1.200.00 1.200.00 36 Trench Safety (Storm Drain) L.F. 875 0.75 656.25 Page 1 • ITEM NO. ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 DESCRIPTION UNIT QUANTITY UNIT COST DRAINAGE CONSTRUCTION SUBTOTAL SEWER LINE CONSTRUCTION 37 6" .PVC (SDR-26, D3034)(6' to 8' depth) LF. 28 14.00 38 6" PVC (SDR-26. D3034) (8' to 1 O' depth) LF. 760 17.00 39 6" PVC (SDR-26. D3034)(10' to 12' depth) LF. 1.203 19.00 40 6" PVC (SDR-26. D3034)(12' to 13' depth) LF. 155 20.00 41 Standard 4' Sewer Manhole (< 8' depth) Ea. 1 1.100.00 42 Standard 4' Sewer Manhole (8' to 10' depth) Ea. 2 1.200.00 43 Standard 4' Sewer Manhole (10' to 12' depth) Ea. 4 1.250.00 44 Trench Safety (Sewer System) LF. 2.146 0.75 45 4" Service Line (Type 1)(24' Avg.Length) Ea. 19 250.00 46 4" Service Line (Type 11)(55' Avg. Length) Ea. 6 450.00 47 6"PVCCap Ea. 2 50.00 48 Connect To Existing Manhole LS. 500.00 SEWER LINE CONSTRUCTION SUBTOTAL WATER LINE CONSTRUCTION 49 18" D.l.P. (C105. Cl. 52 w/Restrained Joints) LF. 108 60.00 50 18" D.l.P. (C105. Cl. 52) LF. 158 38.00 51 1 Z' PVC (C900. Cl. 200) LF. 901 26.50 52 8" PVC (C900. Cl. 200) LF. 865 17.00 53 6" PVC (C900, Cl. 200) LF. 1.143 14.50 54 Connect to Existing 18" D.l.P. Line LS. 1 500.00 55 Connect to Existing 1 Z' A.C. Line LS. 600.00 56 Connect to Existing 8" PVC Line LS. 350.00 57 18" X lZ' Tapping Sleeve & Valve LS. 1 2500.00 58 1 Z' M.J. Gate Valve & Anchor Coupling Ea. 2 850.00 59 8" M.J. Gate Valve Ea. 2 450.00 60 6" M.J. Gate Valve Ea. 4 350.00 61 18" Butterfly Valve Assembly Ea. 1 4500.00 62 Rre Hydrant Assembly (Type 1)(4' Barrel) Ea. 3 1.600.00 63 18" M.J. Cap Ea. 450.00 64 8"M.J.Cap Ea. 1 75.00 65 6" M.J. Cap Ea. 2 50.00 '66 1 Z' X 8" M.J. Cross • Ea. 350.00 67 1 Z' X 6" M.J. Cross Ea. 300.00 68 8" X 8" M.J. Hydrant Tee Ea. 300.00 Page2 AMOUNT $75,931.95 392.00 12.920.00 22,857.00 3.100.00 1.100.00 2.400.00 5.000.00 1.609.50 4.750.00 2.700.00 100.00 500.00 $57.428.50 $6.480.00 6.004 .00 23,876.50 14.705.00 16.573.50 500.00 600.00 350.00 2.500.00 1.700.00 900.00 1.400.00 4.500.00 4.800.00 450.00 75.00 100.00 350.00 300.00 300.00 • s ITEM NO. 69 70 71 72 73 74 75 76 77 ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 DESCRIPTION UNIT QUANTITY UNIT COST 8" X 6" M .J. Hydrant Tee Ea. 1 250.00 8" X 11 11..0 M.J . Bend Ea. 2 150.00 8" X 22112° M .J. Bend Ea. 150.00 6" X 45° M.J. Bend Ea . 4 140.00 8" X 6" M.J. Reducer Ea . 1 110.00 1" Type K Copper Service (45' Avg. Length) Ea . 1 675 .00 1112 " Type K Copper Service (64' Avg. Length) Ea . 2 850.00 1112" Type K (Copper Service (33.5' Avg. Length) Ea . 10 700.00 Trench Safety (Water Line) L.F . 3 ,025 0.75 WATER LINE CONSTRUCTION SUBTOTAL TOTAL ESTIMATED COST OF CONSTRUCTION Page 3 AMOUNT 250.00 300.00 150.00 560.00 110.00 675.00 1,700.00 7,000.00 2 ,268.75 $99,477.75 $514, 169 .20 / ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 ITEM DESCRIPTION UNIT QUANTITY UNIT AMOUNT NO. COST STREET CONSTRUCTION Erosion & Sedimentation Control LS. 1 $6.000.00 $6.000.00 2 Clearing & Grubbing Acre 4.1 1.500.00 6.150.00 .3 Excavation (Roadway) C.Y. 7.489 3.50 26.211.50 ;- 4 Excavation (Detention Area) C.Y . 2.796 3.00 8.388.00 5 Cellulose Aber Mulch Seeding S.Y. 4.500 0.50 2.250.00 6 6" Lime Stab. Subgrade (53 Lime) S.Y. 12.243 2.50 30.607.50 7 Extra Lime Ton 83 85.00 7.055.00 8 6" Flexible Base Crushed Stone S.Y. 5.684 5.50 31.262.00 9 7' Flexible Base (Crushed Stone) S.Y. 4,449 6.50 28.918.50 10 11h'' Hot Mix Asphaltic Concrete (Type D) S.Y. 10.133 3.90 39.518.70 11 Reinforced Concrete Curb & Gutter L.F. 3.632 7.25 26.332.00 · 12 Reinf. Concrete Sidewalk S.F. 13.277 1.80 23.898.60 13 Reinf. Concrete Aprons S.F. 3.563 3.00 10.689.00 ' 14 Reinforced Concrete Driveway Approaches S.F. 11.638 2.90 33.750.20 -::~15 Z' PVC Conduit (Schedule 40) L.F. 75 4.00 300.00 STREET CONSTRUCTION SUBTOTAL $281.331.00 DRAINAGE CONSTRUCTION 16 15' RCP (C76. Cl. Ill) L.F. 31 23 .00 $713.00 : 17 18" RCP (C76. Cl. Ill) L.F. 236 27.00 6.372.00 18 21" RCP (C76. Cl. Ill) L.F. 107 30.00 3.210.00 19 24" RCP (C76. Cl. Ill) L.F. 109 33.00 3.597.00 20 27' RCP (C76. Cl. 111) L.F. 7.5 35.00 262.50 21 30" RCP (C76. Cl. Ill) L.F. 594 42.00 24.948.00 22 Remove & Replace 3fJ' RCP (C76. Cl. Ill) L.F. 45 50.00 2.250.00 23 24" X 45° RCP Bend (C76. Cl. Ill) Ea. 300.00 300.00 24 24" X 30° RCP Bend {C76. Cl. Ill) Ea. 300.00 300.00 25 3(1' X 45° RCP Bend (C76. Cl. Ill) Ea. 1 350.00 350.00 26 5' Recessed Cone. Inlet Ea. 3 1.850.00 5.550.00 27 1 O' Recessed Cone. Inlet Ea. 3 2.000.00 6.000.00 28 15' Recessed Cone. Inlet Ea. 2 3.000.00 6.000.00 29 Reinf. Concrete Junction Box Ea. 1 2.500.00 2.500.00 30 Reinf. Concrete Au me S.F. 1.268 3.25 4.121.00 31 Dry Riprap Channel Lining S.Y. 30 50.00 1.500.00 32 Reinf. Concrete Riprap S.F. 869 3.80 3,302.20 33 Concrete Sloped Headwall (6:1. 18'' Pipe) Ea. 2 600.00 1.200.00 34 Concrete Sloped Headwall (4:1. 24" Pipe) Ea. 2 800.00 1.600.00 35 Salvage & Install Cone. Headwall (6:1.30" Pipe: Ea. 1 1.200.00 1.200.00 36 Trench Safety {Storm Drain) L.F. 875 0.75 656.25 Page 1 ITEM NO. ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 DESCRIPTION UNIT QUANTITY UNIT COST DRAINAGE CONSTRUCTION SUBTOTAL SEWER LINE CONSTRUCTION 37 6" _PVC (SDR-26, D3034)(6' to 8' depth) LF. 28 14.00 38 6" PVC (SDR-26, D3034) (8' to 1 O' depth) LF. 760 17.00 39 6" PVC (SDR-26, D3034)(10' to 12' depth) LF. 1,203 19.00 40 6" PVC (SDR-26, D3034)(12' to 13' depth) LF. 155 20.00 41 Standard 4' Sewer Manhole(< 8' depth) Ea. 1 1, 100.00 42 Standard 4' Sewer Manhole (8' to 1 O' depth) Ea. 2 1,200.00 43 Standard 4' Sewer Manhole (10' to 12' depth) Ea. 4 1,250.00 44 Trench Safety (Sewer System) LF. 2,146 0.75 45 4" Service Line (Type 1)(24' Avg.Length) Ea. 19 250.00 46 4" Service Line {Type 11)(55' Avg. Length) Ea. 6 450.00 47 6"PVCCap Ea. 2 50.00 48 Connect To Existing Manhole LS. 500.00 SEWER LINE CONSTRUCTION SUBTOTAL WATER LINE CONSTRUCTION 49 18" D.l.P. (C105. Ct. 52w/Restrained Joints) LF. 108 60.00 50 18" D.l.P. (C105. Cl. 52) LF. 158 38.00 51 1 'Z' PVC (C900. Ct. 200) LF. 901 26.50 52 8" PVC (C900. Ct. 200) LF. 865 17.00 53 6" PVC (C900, Ct. 200) LF. 1.143 14.50 54 Connect to Existing 18" D.l.P. Line LS. 1 500.00 55 Connect to Existing 1 'Z' A.C. Line LS . 1 600.00 56 Connect to Existing 8" PVC Line LS. 350.00 57 18" X 1 'Z' Tapping Sleeve & Valve LS. 1 2500.00 58 1 'Z' M.J. Gate Valve & Anchor Coupling Ea. 2 850.00 59 8" M.J. Gate Valve Ea. 2 450.00 60 6" M.J. Gate Valve Ea. 4 350.00 61 18" Butterfly Valve Assembly Ea. 1 4500.00 62 Are Hydrant Assembly (Type 1)(4' Barrel) Ea . 3 1.600.00 63 18" M.J. Cap Ea. 450.00 64 8" M.J. Cap Ea. 1 75.00 65 6" M.J. Cap Ea. 2 50.00 66 1 'Z' X 8" M.J. Cross Ea . 350.00 67 1 'Z' X 6" M.J. Cross Ea. 300.00 68 8" X 8" M.J. Hydrant Tee Ea. 300.00 Page2 AMOUNT $75,931.95 392.00 12,920.00 22,857.00 3,100.00 1,100.00 2.400.00 5,000.00 1,609.50 4.750.00 2,700.00 100.00 500.00 $57.428.50 $6.480.00 6.004.00 23.876.50 14.705.00 16.573.50 500.00 600.00 350.00 2.500.00 1.700.00 900.00 1.400.00 4.500.00 4.800.00 450.00 75.00 100.00 350.00 300.00 300.00 J. ITEM NO. 69 70 71 72 73 74 75 76 77 ENGINEER'S CONSTRUCTION COST ESTIMATE SHENANDOAH, PHASE FOUR JUNE 20, 1996 DESCRIPTION UNIT QUANTITY UNIT COST 8" X 6" M .J. Hydrant Tee Ea. 1 250.00 8" X 11 1.4° M.J. Bend Ea. 2 150.00 8" X 221h 0 M.J . Bend Ea . 150.00 6" X 45° M.J. Bend Ea. 4 140.00 8" X 6" M.J. Reducer Ea . 1 110.00 1" Type K Copper Service (45 ' Avg . Length) Ea. 1 675.00 11/:z" Type K Copper Service (64' Avg. Length) Ea. 2 850.00 11/:z" Type K (Copper Service (33.5' Avg. Length) Ea. 10 700.00 Trench Safety (Water Line) L.F . 3,025 0.75 WATER LINE CONSTRUCTION SUBTOTAL TOTAL ESTIMATED COST OF CONSTRUCTION Page3 AMOUNT 250.00 300.00 150.00 560.00 110.00 675.00 1.700.00 7,000.00 2,268.75 $99.477.75 $514, 169.20 I .. -I I I . "' Figure XII I A~phcation Form Development Permit Inside/Outside Established Flood Hazard Areas City of CoHege Station, Texas (re: Ordinance No. 1728) Site Legal Description: __ _::S:::HENANOO~~~Aff~,:_::.P;.:HAS:;::::E~FO~UR:::.:_ __________________ _ Site Address: Barron Road Owner: EDWARD FROEHLING 3887 High Lonesane Address: College Station, TX 77845 Telephone No.: _..L7.JJ76tl::.(8:1.<2~6).l;i6.__----- 1722 Broadrnoor, Suite 210 ~ Michael R. McClure, P.E. Address:Br:yan, TX 77802 Engineer: _ _.M:....cCT..w.i. ...... .U~RE_EN.....,..C:...,JNEER~........,...LJTN...,G.....,,,__.TN~f'.-_______ Telephone No.: --'-7.J.:.76u.=.i6.w7u..OwO~----- Contractor: ____________________ Address:------------- Telephone No.:---------- Date Application Filed: _______________ Approved:------------ Application is hereby ma.de for the following specific waterway alterations: __ S::::ubd=:::.:i::..:v..:::i;.:::s.=.io::::n:.=..-:d~e::..::v..o::e=l=oµne.....,._n....,t"-­ along South Fork of Lick Creek drainage way Artached as part of this application: ~ Application Fee (33 Signed Certificate O Site and Construction Plans, with supporting documentation : two (2) copies of each O Other: -~-~-~-~-~~---~-~~ ACKNOWLEDGEMENTS: I, __ Edw __ ar_d_F_r_oeh __ 1..,..i ..... ng"--...,_,..-----J as owner, hereby acknowledge or affirm that: The above Drclinage Plan and supporting documents complies wiht the requirements of Ordinance No. 1728, and ~~ Owner Date Page 1of2 ~-------~------------~~~------~ I I , !'' Figure XII Continued · CERTIFICATIONS: A I, certify that any nonresidential structure on or proposed to be on this site as part of this application meets flood-proofing requirements as set out in Section of Ordinance No. 1728 Architect/Engineer Date B. I, certify that the finished floor level of the lowest floor, including any . basement, of any residential structure as part of this application is or proposed to be at or above the base flood elevation as established in the latest Federal Insurance Administration flood hazard study and maps, as amended. Architect/Engineer Date Architect/Engineer Date· REVIEWED FOR APPROVAL: -~~~~~~~~~~~~~- Floodplain Administrator Date APPROVAL: Special conditions or comments as part of approval: _________ _ Pae-e 2 of 2 'r'onnMpopp.<loc 121'11 E ROF: EDWARD FROEHUNG 3887 HIGH LONESOME cdli.EGESTATION. TX 77845 (409) 77&8266 AND N0/100 DOLLARS**~ CITY OF COLLEGE ., STATION 11• a 1 i. s i; 7 11• •: i. i. 1 i. a 2 1 2 g , : . EDWARD ffiOEHLING ,3881 HIGH LONESOME COLLEGE·sTATION, TX 77845 . (409) 776-8266 . .{ ~W'JlTHREE .HUND ~~D AND N0/100 -r -· 10F: CIT Y OF COLLEGE STATION 11• 0 3 }. 5 b 5 11• I: }. }. 3 1. 0 2 3 2 q I: FIRST AMERICAN BANK BRYAN, TX 77805 . 88-232/1131' ' FIRS:r AMERICAN BANK BRYAN, nc · 77805 88-232/1131 CHECK 31567 AU THORIZED SIGNATURE CHECK 31565 AUTHORIZED SIGNATURE ,) MAR 21 '97 13:39 409 7740565 TO: 409 764 3496 P01 +: I LE '. 'S H'E /\.._(A.,~ AH- t:> 1-I '-( -P.'P . Ed Froohlin& Builder 3887 High Lonesome Road Colloso Station, TX 7784S Otli" (409)776-8266, Fax (409)774-056.S 1=> L ~~E; 12-Et eA..'SG '?Sc. ((.., 0 IN G ~W\ , ,,; 'fu z --rrfr;;-S.E c....c:>~ cAIL Y . I rlesE: Le:>~ AAvE: l->Aneic .. ,,, se......x:::.~ A-f'..(O c:::;1'e~ • '* em-lc.-e Lo-p:;. ~ 1'/C)T, IF 'rt:x . .-1-\-AOC A:N'/ Qv....~ltONS-I 'F-ec L ~IC.EE: l?.::::> G. / u<Z V"l" c= A. C.. A-Ll_ '--~7Y"~~-3 -2~-~7 f,JJ""o..--c:.~ ~\!Uivn~ \l~e. l.f Ed Froehlios, Builder .\\p '2 c:::: 'I 3887 High Lonesome Road V j J · J I College Station, TX 77845 01&e (409)776-8266, Fax(409)774-0565 January 3 ,1996 Mrs . Veronica Morg a n , P .E . Assistant City Engineer P .O. Box 9960 College S tation , Texas 77842 Dear Mrs . Morg a n ; We will mainta in the Public Dra inage Easement loc a ted in Shen a ndo a h Ph a se Four u ntil Pha se Four is completed and the Homeowners Associa tion t a kes ov er maintenance . Should you h a ve a ny questions ple a se do not hesita te to c a ll . S incerely , ~ ~iling 1 ,,c;1 • McCLURE ENGINEERING, INC.---------..... August 26, 1994 TEXAS NATIONAL P.O. Box 13087 Austin, Texas 78711-3087 Attn: Sasha Earl Plans & Specifications Review Team RE: SHENANDOAH, PHASE ONE COLLEGE STATION, BRAZOS COUNTY, TEXAS Dear Ms. Earl: As per TNRCC Regulations, attached for your review and approval, please find the following items for the above referenced submittal for the Replatting of Lot 25, Block 14 of the SHENANDOAH, PHASE ONE Subdivision in College Station, Texas: 1. TNRCC Chapter 317.2 -"Gravity Line Submittal Application" 2. Specifications for Sanitary Sewer Construction 3. Plan Sheets 1, 5, 6 and S2 of the Construction Drawings We ~equest that you review -this application at your earliest convenience and provide the required approval so that this project can be constructed when the City's approval process has been completed. We appreciate your help in this matter. Very.:ru~;;;:,ours, ~/~ ~chael ~-McClure, MRM/mlm attachment P.E., R.P.L.S. xc: Mr. Robert Gadbois, P.E. Public Utilities Department City of College Station, Texas 1722 Broadmoor , Suite 210 • Bryan , Te xas 77 802 • (409) 776-6700 • FAX (409) 776-6699 City of COLLEGE STATION, TEXAS SHENANDOAH _PHASE ONE RESYBOIVISION OF LOT 25, BLOCK 14 SPECIFICATIONS and CRA VITY LINE SUBMITTAL APPLICATION For Plans and Specifications Review JN ACCORDANCE '/fl17I T.NRCC CH. 31?.8 AUGUST 19-1994 PREPARED BY: J/cCLURE ENGINEERING, INC. 1782 BROADJIOOR, SUJ1F 810 BRYAN, TEXAS ?7808 Cjty of COLLEGE STATION, TEXAS SHENANDOAH -PHASE ONE BESYB.OIVISION OF LOT 25, BLOCK 14 SPECIFICATIONS and CRA VITY LINE SUBMITTAL APPLICATION For Plans and Specifications Review · JN .ACCORDANCE '1fl1'H 1'NRCC CH. 317.B AUGUST 1.9, 1994 PREPARED BY: .McCLURE ENGINEERING, INC. 1782 BRO.AD.MOOR, SUITE 210 BRYAN, TEX.AS 77808 ------------------~- TNRCC CHAPTER. 317 .2 GRAVITY LlNE SUBMfITAL APPUCATION FOR PLANS AND SPECIFICATIONS REVIEW This application is intended as an aid in fulfilling the review requirements of 30 TAC Ciapter 317, tided Design Criteria for Sewerage Systems, sections 317.1 and 317..2. as revised March 23, 1994. This application may be submitted in lieu of a -'SepClrate engineering report. This form will only be accepted for review if all pages are bound together, and the application is signed. seale<l and dated on the final page, and initialed on each page in the space provided. by a professional engineer _._01·d",ered in the State of Texas. Use of the application form is not mandatory. The intent of this application is to expedite CC plan review by providing a format which ensures that the minimum required information needed for TNRCC review is included in the submittal materials, and assisting the reviewer in locating it. Additional information may be required by e reviewer. ADMINISTRATIVE REVIEW CC review is intended to provide both a technical review and a legal historical record of wastewater construction projects. The following information is required for administrative review purposes. 1) Name of project: Resubdivision of Lot 25, Block 14, SHENANOOAH, PHASE ONE ) Does the project include any potable water distn'bution or treatment related construction? Y If yes, a separate review by the TNRCC Water Utilities Division may be required. Please contact Joe Strouse, PE at (512) 239-6953 for this determination. 1\3) Design fum or utility submitting project for review: McCLURE ENGINEERING, INC. 4) Name of design engineer: Michael R. McClure, P.E. Telephone No.: (409) 776-6700 AS) Entity which will own and maintain collection line: City of College Station, Texas 1\6) County in which project is located: BRAZOS mUNTY ~7) Is the project within the Edwards Aquifer Recharge Zone? N ~~~~~~~~~~~ yes to item A7, STOP. The project must be reviewed by the appropriate TNRCC region office for compliance with 30 TAC Chapters 317 and 313. Contact the region office for details. f no to item A7: Identify the WWTP which will recieve and treat flows from the project: TNRCC Permit No . 10024006 City of College Station, Texas ~~~~~~~~~~ 9) Is this treannent plant currently under a TNRCC enforcement order? N -- If y es, please describe the nature of the enforcement case : Engineer lni!Uls :~ If the WWfP receiving flows is under TNRCC enforcement due to flow exceedence : Permitted Average Daily Flow: -------Current Average Daily Flow: ______ _ Al O) If project is publicly funded, please identify the source of funding: ___________ _ Al 1) List all proposed pipe diameters and total linear feet for each diameter: 6 11 Dia: --- Dia: --- Length: 938 LF Dia: Length: __ Dia: ---Length: ---Dia: --- ---Length: __ _ Dia: Length: __ _ Length: __ _ Note: Section 317.2.(c)(l) requires a minimum pipe diameter of 6 inches (except service laterals). TNRCC does not currently review service laterals. Consult local standards and regulations. Al2) Identify entities other than TNRCC which will review the project: City of College Station, Texas Al3) Is this project intended as rehabilitation to address problems in existing lines? __ N __ _ If no, skip to item Tl. If yes, b riefly describe the nature of the rehabilitation and fill out items Al3a through Al3d. Description of Rehab: Al3a) Are all proposed lines to be constructed in same trench as existing lines? ____ _ Al3b) Are all proposed lines the same diameter as existing lines? ___ _ Al3c) Are all slopes the same as or greater than existing lines? ____ _ Al3d) Will flows and connections be equal to or less than current flows and connections? __ _ If you answered yes to items A13a through A13d, STOP. The project is routine maintenance not requiring TNRCC technical review. Sign, seal and date the bottom of this page in the space provided, and submit this page only (front and back) to TNRCC for admistrative records. If you did not answer yes to all of items Al3a through Al3d but believe that the project is routine maintenance of an existing system, please provide engineering justification why TNRCC review should not be required. Please detail in what ways the rehabilitation project differs from the existing system with regard to items Al3a through Al3d above . Sign, seal and date this page and any arrachmenrs , and submit to TNRCC for a determination on whether TNRCC technical review is required for this project. A variance may be granted on a case by case basis in accordance with section 317.1.(f) of the Design Criteria. Please be aware that review may be required at the discretion of the Executive Director. Signature, Seal and Date if the project is routine maintenance not requiring TNRCC technical review: Enxinccr Iruiia ls :~ TECHNICAL REVIEW For each area of technical review, the related TNRCC rules are cited preceding the requirements. For more detailed information on these requirements, please consult the relevant rules. Priority of Plans and Specifications Tl) Which document governs in the event of conflict between the requirements shown on the plans and those contained in the specifications? (Circle One) ~ · Specifications rf further prioritization is prescribed (e.g., special conditions govern over technical specifications), please describe: Where in the submitted materials is the prioritization of documents specified? Please identify by page or item number: Plan Sheet NO. 1 Please be aware that TNRCC review will require any identified discrepancies between plans and specifications to be corrected or clarified. Capacity Design Flow and Capacity Analysis: 317.2.(a) (1); 317.2.(b)(l), 317.2.(b) (2), 317.2.(b)(3), 317.4.(a) T2) Basis for average flow used for design of collection system (check one or more): Population__ · Service Connections_x_ Land Area and Use_ Fixture Analysis_ T3) Peaking factor used for design:_4_ A peaking factor of at least 4 is required for minor lines. A peaking factor greater than 4 must be used if needed to convey peak flows. rf a peaking factor less than 4 is used, provide justification: · T4) Provide flow/capacity analysis below, or on attached separate page(s). All attached pages must be signed, sealed, and dated by a P.E. registered in the State of Texas. The capacity analysis must derive the average and peak flows to be carried by each line. Additionally, the analysis must verify that the diameters and slopes for each reach of collection line (or for the minimum capacity reach of each line) provide a capacity adequate to carry the anticipated peak flow. The analysis must include consideration of all existing upstream flow contributions, and the impact of the project on the downstream collection system. The stated design flow must be justified on the basis of future population to be served, and must include any anticipated industrial, commercial, or institutional flow contributions. Please note that capacities must be determined using Manning's equation for pipes flowing full with an "n" value of 0.013. 11 Future Lots plus 26 proposed Lots = 37 Lots 37 Lots X 300 GPD/Lot = 11,100 GPD = .017 CFS .017 CFS X Peak Factor (4) = .069 CFS .017 CFS X INfiltration (10%) = .002 CFS n=.013 D = 6" s = .0060 Q = 1.49 X R2 /3 X AX s1/2 = Engineer lniri.aiI' ~ .071 CFS .436 CFS OK Structural Design The following design elements are required in an attempt to provide a minimum structural design life of 50 years for the collection system. Additional information may be needed on a case by case basis to verify that the collection system has been designed for a SO year structural life. National Reference Standard requirements: 317.2.(a)(2), 317.2.(a)(3), 317.2.(a)(S), 317.2.(c)(S) TS) List all the pipe materials proposed for this project. Specify the national standards (ASTM, AWWA, ANSI, etc ... ) which govern each proposed pipe material, and the appropriate national standards for joints which correspond to each of these proposed materials. PIPE MATERIAL: PIPE STANDARD: JO£NT STANDARD: !\S'IM D3034 -89 pvc SOR -2=6 _____ ASIM D3034 -89 Location in submittal: Plan sheet ---Specifications page S104/1 [tern no. S.104.5 T6) List all materials specified for manhole construction. Brick manhole construction is not allowed. Use of brick for adjusting manhole covers to grade is also prohibited: S:e~ Location in submittal: Plan sheet S2 Specifications page s.201 /1 Item no . s.201 .5 T7) Watertight, size on size resilient connectors conforming to ASTM C-923 must be specified for connecting pipe to manholes. Have such connectors been specified? _N __ These connectors are useful only with precast bases. WE do not use precast bases. Location in submittal: Plan sheet Specifications page [tern no. __ _ Site Conditions: 317 .2~(a) (9), 317.2.(a)(lO), 317.2.(c)(3) TB) Describe any known soil, geologic, or hydrologic conditions on the site which may pose difficulties for construction or compromise the structural integrity of the collection system. These include but are not limited to high water table; low soil strength; high plasticity index; active faults; zones of active subsidence; and, caves, solution caverns or sinkholes. • N/A T9) Describe the measures which will be taken to provide for the structural integrity of the collection line and for construction safety where pipe must be installed in conditions described in item TB : Location in submittal: Plan sh eet ---Spec ific ations pa ge ---Item n o. --- En gin<=" trurials : ~ I I [f faults, caverns, or subsidence are discovered during construction, construction should be halted to allow the features to be inspected by the · design engineer or a geological or geotechnical professional For active faults, localized subsidence zones, or caverns, the system must be laid out to minimize the number of crossings through, and construction within, the unfavorable features. Where crossings through faults or subsidence zones are unavoidable, the design must allow for deflection due to differential settlement. Manholes should be provided on each side of such features to allow pumping in case of sewer failures. Service connections within SO feet of sucli features should be avoided. Please describe such measures below if required: Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- 10) Briefly describe provisions to control erosion or sedimentation due to runoff during construction of the project. Additional information may be required by the TNRCC on a case by case basis: Silt fence or diversion dikes; sediment basins will control all silted water leaving the site. Location in submittal: Plan sheet S1 Specifications page Item no . __ _ fl 1) Is the collection system designed to ensure that, with pipes flowing full, velocities will be less than 10 feet per second? y If not, indicate what provisions are made in the design to prevent erosion of pipe and manholes; thrust displacement of pipe; migration of bedding; and, overflow of downstream manholes due to surcharge: Location in submittal: Plan sheet 5-6 Specifications page __ _ Item no. eneral Trenching and Backfill: 317.2.(a)(S) 12) For each diameter of pipe, indicate minimum and maximum trench width: 6" Diameter: Maximum = 30" Minimum : 22 II --- Is the trench width minimized while allowing adequate width for proper compaction of backfill, with at least 4 inches on each side of the pipe? Y --- Are trench walls vertical to at least one foot above the pipe? _Y __ Location in submittal: Plan sheet S2 ---Specifications page __ _ Item no. --- Is backfill free of stones greater than 6 inches in diameter and free of organic or any other unstable material? y Location in submittal: Plan sheet s2 Specifications page __ _ Item no . --- Does the project propose any trenchless installation of pipe (e.g. slip-lining; boring and jacking; or, micro tunneling)? N --- rf yes, please provide a brief description of the type of installation, design basis , and engineering justification of why the proposed method is a ppropriate for this project : Engineer lniri.als : ~ Where in the submittal materials is the trenchless pipe installation specified? Location in submittal: Plan sheet N/A Specifications page __ _ Item no. --- Leakage Testing, Inspection, and Certification: 317.2.(a)(l), 317.2.(a)( 4)(A)&(B), 317.2.(c)(S)(H) T14) Aleakage test is required for all gravity lines. Will pipe be tested for leakage by: Infiltration Test? Y N ./ Exfiltration Test? OQ,.. Low Pressure Air Test? Q) N / cYJ N Location in submittal: Plan sheet ---Specifications page S.102/1 Item no. s.102.2 TlS) Manholes must be teste~ for leakage. Will manholes be tested by: Hydrostatic Test? WN Vacuum Test? (Y) N Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- Tl6) Inspection must be provided during critical phases of construction by a qualified inspector under the direction of a P .E. Critical p hases of construction are deemed at a minimum to include testing of pipe and manholes for leakage, and testirig of flexib le pipe for installed deflection. Do the project p lans or specifications define the scope of inspection, and indicate who (owner, design engineer, project manager, etc ... ) will assume this responsibility? (f) N Tl7) Owner: City of College Station, Texas Location in subnuttal: Plan sheet 1 Specifications page __ _ Item no . --- TNRCC approval letters for plans and specifications review contain the requirement that once the project is completed, a P .E. registered in the state of Texas must certify that the construction was performed substantially in accordance with the approved plans and specifications. [f flexible pipe was installed, a P .E. must also certify that all pipe was subjected to and passed the required deflection test. Please indicate who (owner, design engineer, project manager, etc ... ) will certify the installation. Owner: City of College Station, Texas Fl exiole Pipe Design and Testing Flexible Pipe Design: 317.2.(a)(2)(A), 317.2(a)(S) [f the project allows use of flexible pi pe materials, complete items Tl8 through T30. For purposes of TNRCC review, flexible materials are considered to include plastics ; PVC; ABS ; Fiberglass ; and , Polyethylene . Ductile Iron pipe is considered rigid for purposes of TNRCC review. If the project does not allow flexib le pipe, skip to item T31. Tl8) Indicate minimum depth of burial : 6.5' Indicate maximum anticipated live load : -----0 Engineer lniri a ls :~ Indicate source of maximum live load: Tl9) Does the specified bedding substantially comply with ASTM 0-2321 class fA, IB, II or III for materials and densification? Y ------- Location in submittal: Plan sheet S2 Specifications page __ _ Item no . --- Note: For TNRCC review, cement stabilized bedding materials are considered to comply with .ASrM 0-2321 if the base material and required compaction meet the minimum requirements of ASTM D-2321, class IA, IB, II or III. T20) Indicate E'b (modulus of soil reaction for the bedding material): _4_oo __ _ T21) T22) T23) How was E'b determined ~ Experienced Soils Engineer Indicate E'n (modulus of soil reaction for the in-situ soil): _1_s_o __ "How was E' n determined or~ Experienced Soils Engineer .. .. 400 Based on the above, calculate the ratio of beddin3~odulus to soil modulus, E\/E'0 • TSO = 2 .67 If this ratio is greater than 1.25, complete item Wl If not, skip to item T20. Where-native soil is significantly weaker than bedding material, or where predicted deflection appro~ches 5%, the effect of native soil must be quantified using Leonhardt's Zeta factor. Zeta must be calculated for each diameter of pipe and corresponding trench width. Zeta may be estimated graphically or calculated directly. If zeta is estimated graphically, identify the source for tables, figures, etc... used to estimate zeta. To calculate zeta directly: a) Solve for pipe/trench width coefficient (f): b = 2' da = .523 f = .. b/d3 -1 - i.1.54 + o.444(b;~ ~ 1) -= 1.173 where b = trench width, and, ~ = pipe diameter b) Solve for zeta factor: zeta= 1.44 = .764 f + [(1.44 -f) * (E~E 0 ) c) Report ·zeta for each size of pipe: Pipe Diameter: 6" Trench Width: 24" Zeta: .764 Pipe Diameter: Trench Width: Zeta: Pipe Diameter: Trench Width: · Zeta: Pipe Diameter: Trench Width: Zeta: Engineer lnici.als~ T24) Calculate predicted deflection in the space provided, or attach calculations on a separate sheet. If the predicted deflection for any proposed pipe size or material is over 4%, and the effect of in- situ soils was not used to calculate deflections by determining ze t a in accordance with item Tl8, re-calculate these deflections using a zeta factor in accordance with item Tl8. Attachments must be signed, sealed and dated by a PE registered in the State of Texas. Predicted deflection must be calculated for each size of pipe and type of flexible pipe material. Deflection should be calculated using the formula below, or other appropriate methods. % .1. YID = K x C~ + Li1 x 100 [0.149 • PJ +0.061 ·zeta· E'bl = 2.52% where: .1. y D %.1. YID K ~ - = - - = Change in yertical pipe diameter under load Undeflected pipe diameter Predicted % vertical deflection under load. Bedding angle constant. Assumed to be 0.110 unless otherwise justified. Prism load, psi. Prism load may be calculated as: 4 = .Y...:l:! = 144 5.42 PSI where: y = Unit weight of soil, lbs/ft3 (pcf). y less than 120 pcf must be justified. H = Depth of burial in feet, from ground surface to crown of pipe: · · If static load is calculated using Marston's load formula or other methods less conservative load, -the load should be multiplied by a deflection lag factor DL = LS to account for long-term deflection of the pipe as the bedding consolidates. = Estimated pressure due to live load in psi. Li may be assumed zero if H > 3 feet. If burial depth H under live load-is less than 2 feet, or if the pipe will be subject to live loads greater than 18 kip axle, provide calculations for live load below: = Pipe stiffness, in psi, as determined by parallel plate test at 5% deflection; based on manufacturer's data or national reference standards; or, q1lculated as follows: PS = EI = 46 PSI 0.149 • r3 where: E = modulus of elasticity of the pipe material, psi I = moment of inertia, in3 r = radius, inches If pipe stiffness must be determined on the basis of a ring stiffness constant (RS C), the following formula must be used : PS = 0.80 • RSC • (8.337 ID) Pipe stiffness must be at least 15% of soil stiffness factor, that is, P = not less than 0 .15 0.061 • zeta • E'b Indicate the calculated ratio of pipe stiffness to soil stiffness factor for each type of pipe: zeta E' b (Because the terms in the denominator of the modified Iowa formula are added, it is theoretically possible to have zero pipe stiffness and still predict deflections less than 5%. If predicted deflection exceeds 5% when calulated using a maximum allowable soil stiffness factors such that the ratio of pipe stiffness to soil stiffness factor is less than 15%, a: ·stiffer pipe should be specified.) -Correction factor for effect of in-situ soil . Zeta may be assumed to be 1 unless the ratio of bedding modulus to soil modulus, E'r/E'b is greater than 1.25. If E'r/E'b is greater than 1.25, complete item Tl 9 to determine zeta. If the predicted deflection for any proposed pipe size or material is over 4%, and the effect of in-situ soils was not used to calculate deflections by determining zeta, re-calculate these deflections using a zeta factor in accordance with item Tl 9. -Modulus of soil reaction for the bedding material, in psi. If E'b is greater than 750 psi, justification must be provided. Show calculations and report calculated maximum deflection for each size and type of pipe below, or on attached sheets. Attachments must be .signed, sealed and dated by a professional engineer registered in the State of Texas. · · Maximum allowable deflection in installed lines is 5%, as detennined by the deflection analysis and verified by a mandrel test conforming to item T25. Some conservatism should be employed in determining allowable predicted deflections . This conservatism is necessary to allow for variability in the quality of installation. N/A. NO CALCULATIONS REXJ(JIRED Engineer Initials~ Deflection analysis continuation: Engirltt:f" Initials : - eflection Test: 317.2.(a)(4)(C) 25) All gravity lines utilizing flexible pipe must be tested for deflection by pulling a rigid mandrell through the installed pipe. The test must be conducted at least 30 days after placement and compaction of final backfill. No pipe shall exceed a deflection of 5%. The test must be performed without mechanical pulling devices. The test mandrel must have an outside diameter equal to 95% of the pipe inside diameter. The mandrell must have an odd number of runners, totalling nine or more. The barrel section of the mandrell must have a length at 75% of the pipe inside diameter. A television test is not an acceptable substitute for the deflection test. Deflectometers may be approved for use on a case by case basis. A professional engineer registered in ·the State of Texas must certify that the entire installation passed the required deflection test. This certification may be made in conjunction with the notice of completion required in section 317.1.(e)(l) of the Design Criteria. Location in submittal: Plan sheet Specifications page s. 1 04 [tern no. s. 104. 7 .H --- 26) Buckling Analysis: Calculate allowable and predicted buckling pressure below, or attach calculations on a separate·sheet. Attadunents must be signed, sealed and dated by a professional engineer registered in the State of Texas. Predicted and allowable buckling pressures must be calculated for each size of pipe and type of flexible pipe material. Calculations may be submitted using the formulas given below or other appropriate methods. a) Calculate allowable bucking pressure as follows: Ck = (0.4) * [32 * Rw * B'• E' • (E • [/03)] 112 = 25.24 where: = allowable buckling pressure Rw = Water buoyancy factor, calculated as: Rw = 1 -[0.33 * Chw/h)] = 1 where: ~ = height of water surface above top of pipe in inches = o h = height of soil surface above top of pipe in inches Note: The preceding formula is only valid when O :5 ~ :5 h ; if these conditions are not met, ~ = 1 B' = Empirical coefficient of elastic support, calculated as: B' = 1 --'----= .395 1 + 4 • e ·0 .06SH Enginccr ln.irials~ where: H = Depth of burial in feet, from ground surface to crown of pipe. Note: This method of calculating allowable buckling pressure is only valid for 2 fr ~ H ~ 80 feet. E'b· - E I D modulus of soil reaction for the bedding material 400 modulus of elasticity of the pipe material, psi 400, ooo moment of inertia, in3 • 000486 pipe diameter, inches 6.275 b) Calculate pressure applied to pipe under installed conditions: Clp = Crw • hw) + [Rw • CW/D)] = 12.33 c) If ~ ~ qP, specified -pipe is ac~eptable for the proposed installation . . If <k. ~ cip, the wall. thickness of the pipe must be increased and/ or a pipe with a larger modulus of elasticity (E) must be used. Make the appropriate modifications and repeat the buckling analysis, showing that for the upgraded pipe CI.a ~ qP. T2 7) Wall Crushing: Will any flexible pipe be installed in rigid enca5ement (e.g. concrete)? N It should be noted that cement stabilized sand or soil is not considered a rigid encasement for purposes of TNRCC review. If yes calculate pressure above which wall crushing will occur as follows: where: · · ~ = prism load as calculated in the deflection analysis portion of this application. D0 = outside pipe diameter, in. T = Wall Thrust, pounds/in. b) Pc= TIA where: I'c = compressive stress or hydrostatic design basis (HOB), psi ··A = area of the pipe wall, in. 2 T28) lnstallation Temperature Effects: If flexible pipe will be installed under very high or low ambient t emperature conditions, please indicate provisions for handling which will protect the pipe and provide an adequate ins~allation: N/A Location in submittal: Plan sheet Specifications page Item no. --- Enitinccr l.nirials~ Q9) Tensile Strength: 317.2.(a)(2)(A), 317.2.(a)(S ) The project specifications need to indicate minimum allowable tensile strength in psi for each flexible pipe material. If PVC pipe is specified, indicate minimum cell class . AS'IM D3034 Cell Class 12454-B Location in submittal: Plan sheet Specifications page s.104/1 [tern no . s. 104 .5 f30) Strain: 317.2.(a)(2)(A) For any proposed flexible pipe material, is the pipe considered to be susceptible to strain-related failure at less than 5% long-term deflection? _N __ _ If yes, provide analysis for predicted strain due to hoop stress and bending strain: Rigid Pipe D~gn Rigid Pipe Design: 317.2.(a)(2)(B) no rigid pipe is specified for this project, skip to item T33 . If the project allows for the use of rigid ipe materials complete items T31 and T32. For purposes of TNRCC review, rigid pipe is defined as lcluding but not limited to concrete, vitrified clay or ductile iron pipe. 1) The rigid pipe must be adequate to withstand the applied loads expected from the proposed installation. Consideration should be given to trench width, depth of cover, effect of water table elevation on the rigid pipe, etc. Please indicate the maximum burial depth or applied load for each diameter and type of pipe material and the corresponding minimum strength properties or allowable depth of installation as specified in the appropriate natioru.tl reference standard. TI2) Does the specified bedding substantially comply with ASTM C-12 class A, B, or C for materials and densification? ------- Location in submittal: Plan sheet ---Specifications page ---[tern no . --- Minimizing Anaerobic Conditions emical Characteristics of Wastewater: 317.2 .(a)(l), 317.2 .(a)(2) 3) List any collection system components (pipes, manholes, etc ... ) that are susceptib le to deterioration through corrosive effects of an an aerobic sewage environment: N/A Engineer Ini tia ls :~ T34) rf the proposed collection contains components susceptible to corrosive arrack: N/A a) indicate any provisions to protect these components from corrosive attack (e.g. coatings, liners, high alkalinity concrete, etc ... ): Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- OR b) Provide an engineering analysis demonstrating that the colle ction system will adequatelyresist corrosive attack through the SO year design life of the project. This justification include consideration of the potential for anaerobic cpnditions both under stratup conditions and at ultimate b uildout: T35) Minimum Slopes: 317.2.(c)(2) All pipe must be designed with a minimum slope that will provide a velocity of at least 2 ft/s flowing full, as calculated using Manning's equation with an "n" value of 0.013. For each diameter of pipe, indicate the minimum slope allowed on the project: Pipe Diameter: ~ Pipe Diameter. __ Pipe Diameter: __ Min. Slope: • 60% Min. Slope: __ Min. Slope: __ T36) Minimizing Turbulence: 317.2.(c)(S)(E) Pipe Diameter: __ Pipe Diameter: __ Pipe Diameter: __ Min. Slope: __ Min. Slope: __ Min. Slope: __ Where unequal sized pipes enter_ a manhole, the crowns o_f the p ipes should be at equal elevation where feasible and the manhole channel should slope evenly benveen pipe inverts. Has this principle been incorporated in the design? _Y __ Drop inlets must be provided for pipes entering a manhole at an elevation greater than 30 inches above the manhole invert. This requirement is especially important where force mains or inverted siphons discharge into the gravity collection system. Any required drops should be indicated in the project plans or profile drawings. Has this requirement been specified? N/A -· Location in submittal: Plan sheet ---Specifications page __ _ Item no . --- Enginccr Initials~ A filleted entrance should be provided for pipes entering a manhole at an elevation greater than 24 inches but 30 inches above the manhole invert. Any required fillets should be indicated in the project plans or profile drawings. Has this feature been provided in design? N/A AU-shaped channel must be provided through the manhole base. For pipes less than 15 inches diameter, channel depth must be at least half the pipe diameter. For pipes greater than 15 inches but less than 24 inches diameter, channel depth must be at least 3/4 the pipe diameter. For pipes gre~te.r than 24 inches diameter, channel depth must be at least the pipe diameter. Has this principle been followed in design? _,.;;;;..Y __ The manhole bench (base area outside the flow channel) must be sloped at least 0.5 inches per foot. Has this principle been followed in design? __ _ Have manhole details (plan and profile) showing typical construction been submitted? _Y __ Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- 37) Inverted Siphons: 317 .2.(<:) (6) ... Doe$ the project include any inverted siphons (sag pipes)? _N __ If yes, please check to be sure that the design is in accordance with section 317 .2. ( c) ( 6) of the Design Criteria. Sag pipes can be a major source of corrosive activity due to anearobic conditions . 8) Ventilation for Sealed Manholes: 317.2.(c)(5)(C) Where more than three manhole covers in sequence are to be bolte~ and gasketed or provided with inflow protectors, an alternate means of ventilation must be provided at every third manhole (or a maximum of every 1,500 feet). Does this project contain any sections of line with more than three such manholes in sequence? . N If yes, does the submittal specify how adequate ventilation will be provided? --- Location in submittal: Plan sheet ---Specifications page __ _ Item no . --- Operation and Maintenance General Performance and Maintenance Requirements: 317.2.(c) ( 4), 317.2.(c) (5) 39) Does any portion of the gravity collection system include pipe curved horizontally or vertically between manholes? · N --- If no, skip to item T40. If yes: Vertical curvature between manholes is not allowed in gravity collection systems. If the project contains vertical curves they must be eliminated before plans and specifications approval can be granted. Engint=" Initials~ Horizontal curvature of gravity lines is nor allowed under the Design Criteria, and such designs are strongly discouraged. Sewers must be laid in straight alignment with uniform grade between manholes, unless slight deviations are justified to the satisfaction of the executive director. If the project includes horizontal curves the following requirements of the TNRCC horizontal curve policy must be met before the project can be approved: Curvature must be either by joint deflection or pipe flexure, but not both. Indicate the method utilized:· -----~-~- For each type and size of pipe to be installed with horizontal curvature: a) Indicate minimum radius of curvature proposed: __ _ b) Indicate standard length of pipe utilized: __ _ For horizontal curves, this must be the maxunum standard length available from the manufacturer. If curvature will . be provided by pipe flexure, all joints must be installed fully seated. The specifications must describe how installation will be performed for curved sections. Indicate where these specifications are located, and skip to item i). Location in submittal: Plan sheet Item no. ---Specifications page __ _ --- If curvature will be provided by joint deflection, fill out items c) through g) below: c) On the basis of. a) and b) above, calculate the proposed deflection per joint: d) Indicate manufiicrurer's maximum recommended joint deflection for pipe to be used: e) Indicate maximimum joint deflection recommended by the appropriate mational reference staridard (ASTM, AWWA, ANSI etc ... ) for pipe to be used: f) The maximum allowable joint deflection must not exceed the lesser of 5 degrees or 80% of item d) above, or 80% of item e) above.. £ndicate the maximum allowable joint deflection: .· ,.· g) Is th~ proposed j()int deflection as calculated in item c) less than maximum allowable joint deflection as determined in item f): --- If no, the proposed curvature cannot be approved by TNRCC. h) Curved lines to be constructed using joint deflection must be tested for deflection with a mandrell sized to verify that the design maximum joint deflection has not been exceeded. Indicate where the required mandr.el test is specified: · Location in submittal: Plan sheet ---Specifications page ---Item no . --- Ellginccr lni1ials :~ i) All curved sections of graviry line must be installed at a minimum slope ar least 3% greater than the corresponding minimum slope for straight lines. For each size of pipe which will be installed with horizonral curvature, indicare the minimum slope . For all construction methods utilizing horizontal curvature: j) Maximum allowable manhole spacing for sections of pipe with horizontal curvature is 300 f~et. Has this requirement been met? __ _ Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- k) Manholes should be provided at PC and PT of horizontal curves . Does the design include such provisions? --- Location in submittal: Plan sheer ---Specifications page __ _ Item no. --- 1) Trench excavation must match the radius of curvature of the installed pipe, with the pipe laid in the center of the trench. Has thls requirement been incorporated inro the design? __ _ Location in submittal: Plan sheet ---Specifications page ---Item no. m) All sections of horizontally curved line must be subjected to a hydrostatic leakage test coi:iforrning to the requirements of section 317.2.(a)(4)(A) of the Design Criteria, with a maximum allowable leakage of 10 gallons/inch diameter/mile/day. Please indicate where the required leakage test is specified: Location in submittal: Plan sheet ---Specifications page __ _ Item no. --- T40) Are manholes provided at all changes in size, grade or alignment of pipe? _Y_ T41) Are manholes or cleanouts provided at the end of all lines? _Y __ T42) Indicate the maximum spacing between manholes for each diameter of pipe: 6 .. _ 356 • T43) Manhole covers which lie within a 100 year flood plain must be sealed and gasketed or otherwise provided with adequate protection against inflow. Such measures should also be provided to any manholes lying in drainageways or streets subject to carrying drainage flows. Where more than three manholes in sequence are sealed, alternate ventilarion must be provided (see item T38). Do any manholes for this project lie within a 100 year flood plain: No On what basis was this detennined? Flood Insurance Rate Maps for Brazos County, TX and Incorporated Areas Map #48041C0205C Effective July 2, 1992. Do the plans identify the nearest known flood plain elevation and indicate any manhole covers which are required to be sealed? Y --- Occupational Safety, Public Health, and Environmental Protection Separation of Potable Water, Stormwater, and Sanitary Sewers: 317.2.(a)(7), 317.13, 317.2.(a)(B) T44) Do the project plans or specifications include the requirements of section 317.13 (Appendix E) of the Design Criteria relating to installations where 9 feet of separation in all directions between the ·sanitary sewer and the potable water supply lines? _Y __ Are provisions included for: Lines in parallel? t Crossings? N/A Manhole/water line separation? y --- Location in submittal: Plan sheets 5-6 Specifications page __ _ Item no. --- T45) Does the project site contain any water wells, springs, surface water sources of potable water, or potable water storage facilities? NIA · -~ ~ . If yes, does the design design conform to and include any applicable sections fo 30 TAC Chapter 2901 Rtiles and Regulations for Public Water Systems? __ _ T46) Is the project designed with a minimum 18 inch air gap between the elevation of all potable water outlets -and the maximum water surface elevation of anynearby sewer appurtert.ances? ___ Y __ T47) TNRCC rules do not allow combined sewers. Has the project been designed to preclude or eliminate any connections of storm drains, rocif drains, etc ... to the sanitary sewer? Y If storm drainage facilities are proposed for construction in conjunction with this project, were these designed to prevent storm water from entering the sanitary sewer? _Y __ Please indic~te the design storm return penod for the storm sewer, if applicable: 1 O year Occupational Safety: 317.2.(c)(S)(D), -CE) & (F) T48) Are all manhole base sections at least 48 inches in diameter? Y --- Location in submittal: Plan sheet s2 --..... Specifications page __ _ Item no. --- T49) Are all manhole covers at least 24 inches nominal diameter? Y --- TSO) How will access to manholes be accomplished for mainten_ance purposes? Ladder If manhole steps are proposed, will these be corrosion resistant? N/A Location in submittal: Plan sheet Specifications page __ _ Item no . En)tinccr ln.irials: ~ S.101.1 DESCRIPTION SPECIFICATION NO. S.101 (REV) GENERAL PROVISIONS Work to be performed under Part S includes materials, labor and superintendence required to install a complete sanitary sewer line, including manholes, appurtenances and any other components required to construct a complete system. S.101.2 RELATED WORK SPECIFIED ELSEWHERE A. Definition of Terms B. General Conditions C. Parts WS.1 -WS.6 S.101.3 PIPE INSTALLATION A. Refer to Part WS.601.2 B. All new connections to existing manholes will be plugged and remain plugged until acceptance. S.101.4 MEASUREMENT A. Refer to Part WS.601.3 for general measurement provisions. B. Related Measurement Provisions Provided Elsewhere c. 1. Specification No. S ;102 -Leakage Tests 2. Specification No. S.201 -Manholes 3. Specification No. S.202 -Cleanouts 4. Specification No. S.203 -Service Connections and Laterals Pipe Pipe will be measured (by horizontal distance) from center of manhole to center of manhole, cleanout or ·end of pipe ·Without deduction for the length of intermediate fittings, services, manholes or cleanouts. D. Deflection Tests Deflection Tests shall not be considered a measured item. Rev. 6/93 S.101/1 SlOl.5 QUALITY CONTROL A. T.V. Inspection All sanitary sewer lines, prior to acceptance and the expiration of the one-year warranty, shall be inspected by remote video. All T.V. inspection shall be performed by City of College Station personnel and shall be performed at no charge to the Contractor. All sanitary sewers must be shown to be free from defect with this inspection. The Contractor will be notified, prior to expiration of his one-year warranty, of any defect that was found, and the Contractor will then rectify that defect. B. Leakage and deflection tests shall be conducted as per Specification No. S ~l02 and S.104. Rev . 6 /93 S .101/2 SPECIFICATION NO. S.102 LEAKAGE TESTS s.102.1 DESCRIPl'ION This section specifies leakage tests of sanitary sewer collection lines. In general, leakage tests of sanitary sewers shall be by exfiltration or by air test. Test sewer lines after backfilling but before placement of pavement (if applicable). s.102.2 A. LEAKAGE ALLOWANCE Exf iltration Test The maximum allowable leakage for sanitary sewers, unless otherwise stated; ·is 200 gallons per inch of nominal diameter per mile of se~er line per 24 hours. B. ·Air Test (Alternative to Exfiltration) 1. For VCP (Per ASTM C828) The leakage allowance requirements of the air test shall be considered satisfied if the time required for the pressure to decrease from 3 • 5 pounds per square inch (psi) to 2.5 psi is not less than that shown in Table 1. TABLE 1 Minimum Test Time For Various Vitrified Clay Pipe Sizes .Nominal T(time) Nominal T(time) Pipe size in. min/100 ft. Pipe Size in. min/100 ft. 3 0.2 21 3.0 4 0.3 24 3.6 6 0.7 27 4.2 8 1.2 30 4.8 10 1.5 33 5.4 12 1.8 36 . 6.0 15 2.1 39 6.6 18 . 2.4 42 7.3 2. For PVC and Ductile Iron Pipe The leakage allowance requirements of the air test shall be considered satisfied if the time required for the pressure to decrease from 3.5 psi to 3.0 psi is not less than that shown in Table 2. TABLE2 Minimum Test Time For Various sizes Nominal Pipe Size in. 6 8 10 12 T(time) min/100 ft. 4.0 5.0 6.5 7.5 ·c. Failure to Meet Test Requirements S.102.3 Should any section of sewer line fail to pass these standards, locate the defect by visual inspection or by television inspection and repair the damage. After the defects have been corrected, retest the sewer line as previously specified. MATERIALS BY CONTRACTOR . Furnish all necessary apparatus, including gauges and meters. Water required shall be furnished by the Contractor and purchased from the Owner. A. Exfiltration Test 1. Measuring .devices necessary to measure the drop in water level in a manhole. 2. A sufficient quantity of water. 3. Plugs. B. Air Testing 1. Air Hose. 2. Air control equipment consisting of pressure gauge and valve. 3. An air compressor. 4. Plugs. S.102.4 A. B. c. S.102.5 A. PREPARATION Make sure all necessary materials and supplies are on hand before beginning exfiltration tests. Do not begin testing until directed by the City Engineer, or until the Owner's representative is present. Air Testing 1. Groundwater will be measured where it is known to exist and a correction made to the allowable time as set out in Tables 1 and 2. 2. At the time the sewer line is installed, the Contractor shall install a 1-1/2" diameter standpipe from the top of the sewer line to a point at or above ground level to be used to measure the groundwater. The bottom of the standpipe ·shall be perforated for one ( 1') foot and enclosed with loose gravel to allow the groundwater to seek its natural level within the standpipe. The top of the standpipe shall be capped to prevent foreign matter from entering. Generally a 1-1/2" monitor standpipe shall be installed in each run of pipeline between manholes. 3. Immediately prior · to the line acceptance test, the groundwater shall be determined by removing the cap and measuring the height in feet of water over the invert of the sewer line. This height in feet shall be multiplied by 0.43 to establish the pounds of pressure that will be added to all readings. For example, if the height of water is 11-1/2 feet, then the added pressure will be 5 psig. This increases the 3. 5 psig to 7. 5 psig. The allowable drop and timing remain the same. TEST PROCEDURE Exfiltration 1. Isolate the section of sewer line to be tested with plugs on either end. Place the downstream plug at the inlet of the downstream manhole. Place the upstream plug at the inlet of the upstream manhole. The downstream plugs shall be provided with a two ( 2·11 ) inch vent pipe extending upward six (6') feet. 2. Fill the sewer line with water using the upper manhole until all air is forced out through the downstream vent tube. Measure the drop in the water level in the manhole over a specific time and calculate the loss of water due to exfiltration. B. Air Testing S.102.6 A. 1. The section of the pipe to be tested is plugged at each end. The ends of all branches, laterals and wyes which are to be included in the test are sealed or plugged. All plugs shall be carefully braced to prevent slippage and blowout due to internal pressure. One of the plugs provided must have an inlet tap or other provision for connecting an air hose. 2. Connect one end of the air hose to the inlet tap on the plug and connect the other end of the hose to a portable air control equipment. the air control equipment shall consist of pressure gauges and valves used to control the rate at which the air . flows to the test section and to monitor the air pressure inside the pipe. Air control equipment can then be connected to a source of air supply such as a portable air compressor. 3. After the air hoses are properly connected, inject air into the test section. Monitor the air pressure in pounds per square inch gauge (psig). 4. When the pressure inside the test section reaches 4.0 psig, throttle the air supply so that the internal pressure is maintained between 4.0 and 3.5 psig, for at least two (2) minutes. These two minutes allow time for the temperature of the air to come to equilibrium with the pipe walls. 5. After the temperature has been allowed to stabilize for the two minute period, the air supply should be disconnected and the pressure allowed to decrease to 3.5 psig. At 3. 5 psig a stopwatch is to be started to determine the time required for the pressure to drop. 6. The section of pipeline being tested shall be considered acceptable if the time required for the pressure to decrease from 3.5 psig is equal to or greater than that shown in Tables 1 or 2. MEASUREMENT AND PAYMENT Measurement Testing of sewer line will not be measured. B. Payment This item will not be a separate bid item. Cost for work herein specified, including the furnishing of all materials, equipment, tools, labor and incidentals necessary to complete the work, shall be included in the unit price bid for sewer lines in place. However, the unit price bid for sewer lines in place but not tested will be reduced by two (2%) percent on partial payments. S.104.1 SPECIFICATION NO. S.104 (REV) POLYVINYLCHLORIDE PIPE AND FITTINGS DESCRIPI'ION The work specified under this section includes the manufacture, construction and installation of polyvinylchloride (PVC) pipe and fittings for gravity and pressure sewer mains. S.104.2 RELATED WORK SPECIFIED ELSEWHERE A. WS.3 -Excavating, Trenching-and Backfilling B. Specification No. S.102 -Leakage Tests c. Specification No. __ s _.201 -Manholes D. Specification No. s.202 -Ductile Iron Pipe and Fittings S.104.3 APPLICABLE STANDARDS A. AWWA -C104, C105, CllO, Clll, C900, and C905 B. ASTM -C33, C150, 01598, 01599, 01784, 02122, 02152, 02241, 02564, 02672, 03034, 03212, 03139 and F477 S.104.4 SUBMITTALS Refer to Specification No. WS.601.1. S.104.5 MATERIALS Flexible pipe and fittings shall be unplasticized polyvinylchl·oride gravity sewer pipe ·made from clean, virgin, NSF approved Class ·12454-B PVC conforming to ASTM 01784. All pipe shall be new and have the ASTM designation, SOR, pressure rating and size stamped on the outside of each joint. All markings shall follow requirements of AWWA C900 Section 2.5.2 or AWWA C905 Section 4.7, as applicable. A. PVC Gravity Pipe and Fittings Polyvinylchloride (PVC) gravity and pressure pipe in sizes four (4") inch through fifteen (15") inch, shall conform to the ASTM 03034 standard, be UL listed and ·be approved by the National Sanitation Foundation. Pipe and fittings · shall be SDR-26. When SDR-26 fittings are not available, SDR-35 fittings may be used. Eighteen inch (18") pipe and fittings shall be SDR-26 and conform to ASTM 02241, be UL listed and approved by the National Sanitation Foundation. B. PVC Pressure Pipe and Fittings 1. Polyvinylchloride (PVC) pressure pipe in sized four inch (4 11 ) through fifteen inch (15") shall be SDR-26 Class 160 and conform to the ASTM 02241 standard, be UL listed and approved by the National Sanitation Foundation. The outside diameter shall be identical to steel pipe. Polyvinylchloride (PVC) pressure pipe in sizes sixteen inch (16") through twenty-four inch (24") shall be SOR-25 Class 165 and conform to AWWA C905, be UL listed and approved by the National Sanitation Foundation. The outside diameter shall be identical to cast iron pipe. 2. PVC Pressure Pipe shall be designed and tested in accordance with ASTM 01598, 01599, and 02152. 3. Fittings for PVC Pressure Pipe shall be cast iron or ductile iron and shall conform to AWWA c110, unless otherwise specified. See Specification No. S.103.5 paragraphs C-G. Fitting joints shall be mechanical joints. Bolts and nuts for mechanical joints will be of a high strength corro.sion resistant low-alloy steel and shall conform to AWWA Clll. All flange bolts and nuts shall be Type 304 or 316 stainless steel. All fittings shall be bituminous coated outside and inside with seal coat in accordance with AWWA C104. PVC to cast iron adapters will be used with cast iron fittings. Polyethylene wrap or encasement of metal fittings shall conform to AWWA C105. Joint tape shall be self sticking PVC or 10-mil-thick polyethylene. c. Joints PVC pipe and gasket joint joint. Pipe lubricant. contraction 03212. fittings shall be furnished with an elastomeric and an integral thickened bell as part of each and fittings must be assembled with a non-toxic Provisions must be made at each joint for and expansion. Refer to ASTM F477, 03139 and o. Concrete for Blocking and Encasement Cement shall meet ASTM Cl50, Type I. Aggregates shall meet ASTM C33. The twenty-eight ( 28) day compressive strength shall be 2,000 psi or more. S.104.6 INSPECTION, STORAGE AND HANDLING A. Refer to Specification No. ws .101 paragraphs c and D for general requirements. B. Unloading -Cold Weather Handling As the temperature approaches and drops below freezing extra care should be used in handling during cold weather. Pipe at the bottom of a stack may become out-of-round due to the weight of material above it. Allow the pipe to recover to full initial roundness before installation. Pipe may be unloaded by S.104/2 hand, either by passing over the side or off the truck end. Sliding one length on another is permissible in unloading pipe, but lengths in the bottom layer shall be lifted off of the rough surface of the truck body to avoid abrasion. Compact shipping units (palletized bundles in a wood frame) may be unloaded by conventional fork lifts. C. Stockpiles Store pipe on a flat surface so as to support the barrel evenly, with bell ends overhanging. Store random lengths separately where they will be readily available. Individual lengths of pipe should be stacked in piles no higher than 5 feet. Pipe shall be protected during long exposures (several months) to sunlight. Do not use clear plastic sheets. Provide for air circulation under sheet. D. Storing Rubber Rings Store all rubber rings at a central point and distribute them as needed. Keep them clean, away from oil, grease, excessive heat and electric motors which produce ozone. If rubber rings are not to be used immediately, store them in their cartons, as shipped, in a cool dark place out of the direct rays of the sun. S.104.7 CONSTRUCTION METHODS A. Trench Width Trench Widths shall not exceed those shown in Table 1. TABLE 1 Suggested Trench Widths at the Top of the Pipe* Nominal Pipe Size Trench Width (in.) in. Max. Min. 4 28 20 6 30 22 8 32 24 10 34 26 12 36 28 * The trench should never be wider than the width used as design criterion. B. Pipe Installation Refer to Specification No. S.101.3.B and WS.601.2. S.104/3 c. Joint Assembly 1. Push-on joints shall be assembled as follows: a. Thoroughly clean the groove and bell and insert the gasket, making sure that if faces the proper direction and that it is correctly seated. b. Dirt or foreign material shall be cleaned from the spigot end to a point (l") inch beyond the reference mark. A joint lubricant shall be used and applicable recommendations of the manufacturer shall be followed. c. Be sure that the spigot end is beveled as square or sharp edges may damage or dislodge the gasket and cause a leak. Push the spigot end into the bell of the pipe. Keep the joint straight while pushing. Brace the bell while the beveled end is pushed under the ring, so that previously completed joints in the line will not be closed up. Make deflection after the joint is assembled. d. Push the spigot end in until the reference mark on the spigot end is flush with the end of the bell. If excessive resistance to insertion of the bevel end is encountered or the reference mark does not reach the flush position, disassemble the joint, and check the position of the ring. If it is twisted or pushed out of its seat, clean the ring, bell and bevel end and repeat assembly. Be sure both lengths are in proper alignment. If the ring was not out of position, measure the distance between the reference mark and the bevel end and check it against correct values from the manufacturer. Relocate the reference mark if it is out of position. e. Small pipe can be pushed into the bell end with a long bar. Large pipe requires additional power, such as a jack, level puller, or backhoe. A timber header should be used between the pipe and jack or backhoe bucket to avoid damage to the pipe. 2. Mechanical joints shall be assembled as follows: a. Wipe clean the bell and spigot end. The spigot end, bell and gasket should be washed with a soap solution to improve gasket seating. b. Place the gland on the spigot end with the lip extension toward the spigot end, followed by the gasket with the narrow edge of the gasket toward the spigot end of the pipe. c. Insert the pipe into the bell and press the gasket firmly and evenly into the gasket recess. Keep the S.104/4 joint straight during assembly. Make deflection after joint assembly but before tightening the bolts. d. Push the gland toward the bell and center it around the pipe with the gland lip against the gasket. e. Align bolt holes and insert bolts, with bolt heads behind the bell flange, and tighten opposite nuts to keep the gland square with the bell. f. Tighten the nuts in accordance with Table 2. 3. When it is necessary deflect pipe from a straight line in either the vertical or -horizontal plane, or where long radius curves are permitted, the amount of deflection shall not exceed that shown in Table 3. TABLE 2 Mechanical Joint-Bolt Torques Bolt Diameter in. 5/8 3/4 1 1 1/4 Torques ft-lb 45 -60 75 -90 85 -100 105 -120 S.104/5 TABLE 3 Maximum Deflection 20' Pipe Push-on Type Joint Pipe Diameter In. 6 8 10 12 Minimum Radius of Curve-ft.* 150 200 250 300 * The line should be assembled above ground, in i ·straight line, then curved and laid in the trench. All curvature results from the bending of the pipe lengths. There is no deflection at the joint. Radius shown is 80% of manufacturer's recommendations for E=400,000 psi (D2241, D3034) pipe. 4. Cutting and Beveling a. All field cuts shall be square cut to insure proper assembly. Once field cut, pipe -sh.al 1 be beveled to manufacturer's recommendations. b. Use a factory-finished beveled end as a guide to determine the angle and length of taper. The end may be beveled using a Pilot beveling tool which will cut the co·rrect taper automatically or a thin steel, "cheese-grater" type of hand tool, Stanley "Sureform" No. 399. c. With a pencil or crayon, locate the reference mark at the proper distance from the bevel end as indicated by the manufacturer. D. Polyethylene Tube Protection All cast iron and ductile iron fittings shall be provided with polyethylene tube protection. Completely cover all fittings and connections with polyethylene film held securely in place with joint tape or strapping per Specification No. S.103.7 paragraph D. E. Embedment Install embedment as shown in Part S.3 or on the plans. S.104/6 F. Reaction Anchorage and Blocking 1. Block, anchor or harness all piping subject to internal pressure to preclude separation of joints. Provide suitable reaction blocking, anchors, harnesses or other acceptable means for preventing movement of pipe caused by internal pressure for all unrestrained fittings, Y- branches, bends deflecting 11-1/4 degrees or more, and plugs which are subject to internal pressure in excess of 10 psi. 2. Extend 2, ooo psi concrete blocking from the fitting to solid undisturbed earth and install so that all joints are accessible for repair. -Thrust blocking for force mains shall be provided for all joints and bends and shall block against loads as determined by the engineer. If .no details regarding blocking are shown on the plan, refer to water detail sheet SJ~ 3. If adequate support against ground cannot be obtained, install metal harness, anchorages consisting of steel rods across the joint and securely anchor to pipe and fitting or install other adequate anchorage facilities to provide necessary support. Should the lack of a solid vertical excavation face be due to improper trench excavation, the entire cost of furnishing and installing metal harness anchorages shall be borne by the Contractor. 4. Protect from corrosion all steel clamps, rods, bolts and other metal accessories used in reaction anchorages or joint harnesses subject to submergence or in direct contact with earth and not encased in concrete with two (2) coats of bituminous paint supplied to clean dry metal surfaces. G. Minimum Cover Minimum Cover shall be forty-two ( 42") inches below top of curb to top of pipe, or as otherwise directed by the Engineer. H. Deflection Test The sewer line shall be tested for deflection, after the trench has been backfilled for at least 30 days and leakage tests have been completed. The test shall consist of pulling a mandrel through each sewer line, similar to that shown in Part S.3. The test will be performed without mechanical pulling devices. The outside diameter of the mandrel shall be 5% smaller than the inside of the sewer line. The testing mandrel shall be approved by the Engineer prior to conducting the test. Should the mandrel hang or otherwise fail to pass through the sewer, the sewer shall be uncovered, the defect corrected and the sewer retested for deflection. S.104.8 MEASUREMENT S.104/7 Refer to Specification No. S.101.4 and WS.601.3 S.104.9 PAYMENT Refer to Specification No. WS.601.4 S.104/8 SPECIFICATION NO. S.201 (REV) MANHOLES S.201.1 DESCRIPTION This section describes the manufacture, construction and installation of sanitary sewer manholes. s.201.2 RELATED WORK SPECIFIED ELSEWHERE A. Specification No. WS.304 --Materials for Embedment B. Part S.1 -Sanitary Sewer Mains c. Part S.3 -Standard Details S.201.3 APPLICABLE STANDARDS ASTM -A48, C32, C33, C76, Cl50 and C478 S.201.4 A. B. S.201.5 A. SUBKITTALS Submit manufacturer's data on materials furnished indicating compliance with the specifications regarding dimensions, thickness, weights and materials. Submit manufacturer's "Certificate of Compliance" stating that the materials furnished comply with this specification. MATERIALS Concrete Cement shall conform to the current ASTM C150 standard and be Type I. Aggregates shall conform to the current ASTM C33 standard and shall consist of limestone aggregates in the proportion to provide a minimum calcium carbonate equivalent of 65%. Twenty-eight (28) day strength shall be equal to or greater than 3000 psi for cast-in-place concrete. Concrete for pre-cast manholes shall be 4000 psi. B~ Manhole Rings and Covers Manhole rings and covers shall be manufactured of Class 30 gray cast iron conforming to ASTM A48 standard. Minimum total weight for ring and cover shall be 300 psi. Pick holes are prohibited. Furnish cast pick lugs. Lid shall have the work "SEWER" cast in it. Ring and covers shall be Samsco Standard Heavy Manhole Ring and Cover No. 50 or approved equal.- S.201/l c. Grade Rings Grade rings shall be precast reinforced concrete. Minimum thickness shall be 2 inches by 8 inches wide by 24 inches inside diameter. D. Precast Reinforced Manhole Sections Precast manhole sections shall conform to the current ASTM C478 standard. Joints shall be o-ring gasketed. In lieu of the thickness as specified in C478, Section 7, DESIGN, the minimum wall thickness for manhole risers shall be as listed under wall "B" in the "Class Tables" of ASTM C76, Reinforced Concrete Pipe. E. Cast-In Place Forms Cast-in .place manholes shall use forms equal to ABS Plastic Forms as marketed by I.C.M. Inc., Box 685, Jacksonville, Arkansas, or approved equal. Manholes shall be constructed of 3000 psi concrete with walls of 6 inches minimum thickness. Conical sections may be cast-in place or precast per paragraph S.201.5, D above. F. Drops S.201.6 Drops shall be constructed of ductile iron or PVC material specified in Part S.l Sanitary Sewers, encased in concrete as shown in Part S.3 or on the plans. INSPECTION, STORAGE AND HANDLING A. Refer to Specification No. WS.101 paragraph c and D for general requirements. B. Inspect the subgrade to make sure a suitable foundation for the manhole exists. Remove all debris, muck and water, or any substance which would be detrimental to the strength of the foundation. c. If the cast-in place manholes are used, clean forms and lubricate with a form lubricant recommended by the form manufacturer. S.201/2 S.201.7 A. METHODS OF CONSTRUCTION Manhole Bases 1. Construct manhole bases in the configuration shown in Part S.3 and/or on the plans. Minimum thickness below the flowline of sewer shall be as shown below: O to 8' manhole depth -8" 8' to 12' manhole depth -10" 12' and above -12" 2. Insure that bases are constructed on firm ground and that ground water is controlled. Install crushed stone (standard gradation or larger) to stabilize bottom if directed to do so by Engineer. 3. The invert of ·manholes shall be formed in such a fashion that they are smooth and will not obstruct flow of sewage. Provide flow channels in the manhole base by forming the concrete base and trowelling it to a smooth, even finish with a steel trowel. Slope the manhole bottom from the wall line to the flow channel and trowel it smooth on a grade of 1 inch per foot with a liberal radius applied at flow channel intercepts. The flow channel must be formed such that the channel depth is: outlet Pipe Diameter < 15" >15" & <24" > 24" Depth 1/2 Pipe Diameter 3/4 Pipe Diameter 1 Pipe Diameter 4. cradle in concrete the first joint of pipe extending from the manhole in the same pour as that for the manhole base slab. A short joint will be used for this purpose. B. Precast Manholes 1. Cast bottom section of precast manhole riser ring in manhole base as shown in Part S.3 or on the plans. Place Synko-Flex waterstop per manufacturer's recommendations prior to setting precast starter ring. 2. Prior to placing each section of manhole riser or cone, thoroughly clean the bells and spigots to be joined. 3. Carefully place the 0-ring gasket and check for proper alignment. 4. Plug lift holes and joints with "Water Plug" grout. s. 201 /3 c. Cast-In Place Manholes 1. Base The base shall be cast monolithically with the rest of the manhole. The invert and flow channel shall be formed during or immediately after the placing of the concrete and brush-finished as soon as the concrete has sufficiently set. The concrete must set for 24 hours before any pipe inside of the manhole is trimmed. The base concrete shall be 3000 psi, maximum slump 4 inches, vibrated or tamped on undisturbed bearing. The base shall have a minimum diameter 24 inches greater than the outside diameter of the manhole. 2. Invert All invert channels shall be smooth and accurately shaped to a semi-circular bottom conforming to the outside of the adjacent sewer section. Inverts shall be formed directly in the concrete of the manhole base or may be constructed by laying full section sewer pipe straight through the manhole and breaking out the top half after the base is constructed. Changes in the direction of the sewer and entering branches shall have a true curve of as large a radius as the size of the manhole will permit. Where the pipe is laid through the manhole, the invert shall be finished to 1/4 inch below the center of the pipe. The pipe shall be trimmed down to 1/4 inch below the surface of the invert, and the edges of the pipe along the invert and at the walls of the manhole shall be plastered and brush-finished. Plaster shall be 2 parts of masonry sand to 1 part of Portland cement. 3. Steps No steps shall be provided inside the manhole. 4. Manhole Barrel Section The vertical forms, wall spacers, and placing cone must be carefully positioned and firmly clamped in place before any placement is made. The wall spacers must be located 90 degrees from each other. The manhole shall be cast of 3000 psi concrete with a maximum slump of 4 inches. The first placement shall consist of approximately 1/2 yard of concrete deposited evenly around the walls and vibrated until there is a minimum slope of 90 degrees form the bottom of the form to the bearing surface both inside and outside of the manhole. When this is complete and before additional concrete is added, the concrete must be carefully vibrated on each S.201/4 side of each pipe. Additional concrete must be deposited in evenly distributed layers of about 18 inches with each layer vibrated to bond it to the preceding layer. The wall spacers must be raised as the placements are made with the area from which the spacer is withdrawn being carefully vibrated. Excessive vibration is to be avoided. A maximum of 2% calcium chloride may be added to the concrete, at the contractor's option, to speed the set. The forms may be removed as soon as the concrete has sufficiently set (approximately 2 hours after placement) . Form marks and offsets up to 1 inch will be permitted on the outside surface of the manhole. Form marks and offsets up to 1/2 inch will be permitted inside of the manhole. All offsets on the inside surface of the manhole will be smoothed and plastered so there is no projection or irregularity capable of scratching a worker or catching and holding water or solid materials. Honeycombs will be plastered with a mortar consisting of 3 parts of masonry sand to 1 part Portland cement immediately upon removal of the forms. 5. Ring and Cover The ring and cover shall be cast monolithically with the manhole for those manholes not to be adjusted. All other manholes shall have the ring an cover set as shown in Part S.3 or on the plans. 6. Backfilling Backfilling will be performed evenly and carefully around the manhole after the full strength of the concrete is attained. 7. Cold Joints Should circumstances make a cold joint necessary, a formed groove or reinforcing dowels (#5 bars x 36 11 long on 12" centers) will be required in the top of the first placement for shear protection. Immediately before the second placement is made, the surface of the cold joint shall be thoroughly cleaned, a layer of Synko-Flex waterstop placed in the groove and wetted with a layer of mortar being deposited on the surface. 8. Construction Joints A construction joint shall diameter manholes as shown in In addition, manholes deeper construction joint for ease S.20 1/5 be provided for 6 foot Part S.3 or on the plans. than 15 feet may have a and safety in concrete D. E. F. G. S.201.8 placement. A formed groove or reinforcing dowels (#6 bars x 36" long on 12" centers) will be required in the top of the first placement for shear protection. Immediately before the second placement is made, the surface of the cold joint shall be thoroughly cleaned, a layer of synko-Flex waterstop placed in the groove and wetted with a layer of mortar being deposited on the surface. Install grade rings and manhole ring covers as shown in Part S.3 or on the plans. Where inlet leads, main or lateral pipe sewers enter manholes, pipes shall be cut off flush with inside of manhole and any irregularities shall be pointed up with mortar. If manholes are constructed in streets where immediate subsequent paving · or re-paving is involved, readjust the manhole ring and covers, after the paving operation is complete. Drops shall be constructed as shown in Part S.3 or on the plans. Concrete for encasement shall have a twenty-eight ( 28) day strength of 2000 psi. Ductile iron pipe and fittings shall be wrapped per Specification No. S.103.7.D. ACCEPTANCE TESTING OF MANHOLES Manholes shall be tested separately and independently of the wastewater lines. A. Test by the Exfiltration Method All backfilling and compaction are to be completed prior to the commencement of testing. 1. Procedures a. Manhole section interiors shall be carefully inspected; units found to have through-wall lift holes, or any penetration of the interior surface by inserts provided to facilitate handling, will not be accepted. b. After cleaning the interior surface of the manholes, the Contractor shall place and inflate pneumatic plugs in all of the connecting pipes to isolate the manhole; sealing pressure within the plugs shall be as recommended by the plug manufacturer. c. Concrete manholes shall be filled with water or otherwise thoroughly wetted for a period of 24 hours prior to testing. S.201/6 d. Each manhole shall be tested individually by exfiltration, or infiltration in areas of high groundwater. The maximum allowable leakage shall be 1/10 of a gallon per hour per foot diameter per foot of head. If manhole does not pass leakage test, then Contractor shall take whatever remedial work necessary to cause manholes to pass this leakage test. B. Test by the Vacuum Method At the discretion of the Engineer, the Contractor may substitute the Vacuum Method of testing for the Exfiltration test described in S.201.8.A above. The vacuum method may be used by the Contractor prior to backfilling, but only for his convenience so that defects may be located and repaired. Final acceptance testing shall be done after all backfilling, and compaction are complete. 1. Equipment a. Manhole vacuum tester shall be by P.A. Glazier, Inc., Cherne Industries, or other approved manufacturer. b. Pipe sealing plugs shall have a load resisting capacity equal to or greater than that required for the size of the connected pipe to be sealed. 2. Procedures -applicable to new 4'-0" diameter manholes. a. Manhole section interiors shall be carefully inspected; units found to have through-wall lift holes, or any penetration of the interior surface by inserts provided to facilitate handling, will not be accepted. b. After cleaning the interior surfaces of the manhole, the Contractor shall place and inflate pneumatic plugs in all of the connecting pipes to isolate the manhole; sealing pressure within the plugs shall be as recommended by the plug manufacturer. Plugs and the ends of pipes connected by flexible boots shall be blocked to prevent their movement during the vacuum test. c. The vacuum test head shall be placed at the inside of the top of the manhole cone section, and the compression seal band inf lated to the pressure recommended by its manufacturer. The vacuum pump shall be connected to the outlet port with the valve open. When a vacuum of 10 inches of mercury (-5 psig) has been attained, the valve shall be closed and the time noted. S.201/7 d. The manhole shall have passed the test if the vacuum does not drop below 9 inches of mercury (-4.5 psig) within three (3) minutes of the time the valve was closed. The actual vacuum shall be recorded at the end of the three (3) minutes during which the valve was closed. c. Failure to Pass the Test -Records of Tests S.201.9 A. If the manhole fails to pass the test by either the exfiltration or the vacuum method as described in (A) and (B) above, or if visible groundwater leakage into the manhole is observed, the Contractor shall locate the leak, make repairs acceptable to the Engineer at the close of each working day, or as otherwise directed. MEASUREMENT Standard Depth Manholes The depth of manholes completed shall be determined by measuring the vertical distance from the flow line of the sewer main to the top of the manhole ring and cover. All manholes with a depth from 4 feet up to and including 8 feet shall be designated as Standard Manholes. Standard manholes will be measured by the each for the various size diameters. B. Shallow Manholes Manholes with a depth less than 4 feet shall be designated Shallow Manholes and will be measured by the each for the various size diameters. c. Extra Depth Manholes _ Manholes with a depth greater than 8 feet shall be designated Extra Depth Manholes and will be measured by the linear depth over 8 feet for the various size diameters. D. Manhole Drops The depth of manhole drops completed shall be determined by measuring the vertical distance from the flow line of the horizontal portion of the tee to the flow line of the sewer main. Drops up to and including 3 feet shall be designated Standard Manhole Drop. Standard manhole drops will be measured by the each for the various size diameters. E. Extra Depth Manhole Drops Manhole drops with a depth greater than 3 feet shall be designated Extra Depth Manhole drops and will be measured by the linear depth over 3 feet for the various size diameters. s. 201/8 S.201.10 PAYMENT A. Standard Depth and Shallow Manholes Payment will be made at the unit price bid per each for furnishing and installing Standard Depth and Shallow Manholes, which bid price shall include all costs for the complete manhole installation including all materials, labor, equipment, excavation, foundation, backfill, testing, clean up and incidentals necessary for a complete installation for the various classification of manholes. B. Extra Depth Manholes Payment will be made at the unit price bid per linear foot for furnishing and installing Extra Depth Manholes, which bid price shall include all costs for the furnishing and installing of all .materials, labor, equipment, and incidentals necessary for a complete installation. C. Manhole Drops Payment will be made at the unit price bid per each for furnishing and installing manhole drops, which bid price shall include all costs for the complete drop installation including all labor, equipment, materials and incidentals in addition to Standard, or Extra Depth Manholes for a complete installation. D. Extra Depth Manhole Drops Payment will be made at the unit price bid per linear foot for furnishing and installing Extra Depth Manhole Drops, which bid price shall include all costs for extra depth drop installation including all labor, equipment, materials and incidentals in addition to manhole drops for a complete installation. E. Retainage for Incomplete Work for Partial Payments 1. Manholes and manhole drops in place but not backfilled, compacted, tested, cleaned, and/or right-of-way cleaned up, will not be considered 100% complete. The percent of manhole or manhole drop completed will be reduced by the following percentages: a. Incomplete backfill, compaction and cleanup -6%. b. Incomplete leakage test -2%. 2. Monthly estimates will be paid by the linear foot of equivalent pipe properly placed, backfilled, compacted, tested, cleaned and right-of-way cleaned up. S.201/9