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HomeMy WebLinkAboutEngineer's ReportFAIRFIELD AT LUTHER STREET SUPPORTING ENGINEERING CALCULATIONS FLOW DEVELOPMENT 312 units x 0.7 LUE/unit = 218.4 LUE POP = 218.4 LUE's x 3.5 persons/LUE = 764.40 persons Average Dry Weather Flow: ADWF = (764.4 persons) (100 gal/person/day) = 76,440.50 gpd = 53.08 gpm Maximum Peaking Factor: 18 ( POP )1/2 Max. PF 1000 4 + ( POP)v2 1000 18 + ( 764.4)1/2 1000 _ 3.87 4 + ( 764.4)1/2 1000 Minimum Peaking Factor: POP 0198 764.4 0.198 Min. PF =0.2x( ) =0.2x( ) =0.190 1000 1000 Maximum Dry Weather Flow: MDWF = ADWF x PF = 76,440.0 gpd x 3.87 = 295,823 gpd = 205.43 gpm Maximum Wet Weather Flow: MWWF = MDWF + (acres x 1,000) = 295,823 gpd + (20.6 Ac)(1,000 gpd/Ac) = 316,423 gpd = 219.7 ( use 275 gpm ) = 0.6127 cfs Minimum Dry Weather Flow: Min. DWF = ADWF X Min. PF = 76,440 x 0.190 = 14,524 gpd = 10.09 gpm AAfairfld.wpd A-1 April 10, 2000 T WET WELL VOLUME SIZING Submersible Pumps Minimum Allowable Cycle Time 8 = 10 min 4 Volume ON/OFF = 6Q = (10 min)( 475.0 gpm) = 687.5 gallons = 91.92 ft3 Minimum 1 ft. between levels: Use 84" (7 ft.) dia. RCP for Wet Well Volume/Foot = n(7.0 ft)z (1.0 ft) (7.48 gal/ft3) = 247.86 gallons 4 H = 687.5 gallons = 2.38 ft. 287.86 gallft Use 2.5 ft. Volume On/Off = (2.5 ft)(287.86 gal/ft) = 719.65 gallons Min Cycle Time e = V 4 = (719.65 gao 4 = 10.47 min Q (275.0 gal/min) AAfairfld.wpd A-2 April 10, 2000 1 WET WELL DETENTION TIME tdet = tffll + tempty - V + V Qi Qout-Qin Where: tf = Time to fill the wet well, min. to = Time to empty the wet well, min. V = Volume of wet well between "pump on" and "pump off"elevation, gal. Qo = Pumping rate, gpm Qi = Inflow rate, gpm Flow Condition VOL (Gallons) Qo (gpm) Qi (gpm) Qouf - Qin (gpm) CYCLE TIME (Td, min) Min DWF 719.65 275.0 10.09 264.91 74.0 ADWF 719.65 275.0 53.08 221.92 16.8 MDWF 719.65 275.0 205.43 69.57 13.8 MWWF 719.65 275.0 219.70 55.30 16.3 RETENTION CAPACITY Volume of Wet Well Top Elevation - 301.5 Bottom Elevation - 282.75 Natural Ground - 301.0 Pump On - 287.25 Pump Off - 284.75 Volume of Wet Well = (n / 4)(7 ft)2(301.0 ft - 284.75 ft)(7.48 gal/ft3) = 4,677.8 gallons Volume of 4' Manholes = (rr / 4)(4 ft)2 (44 ft)(7.48 gal/ft3) = 4,135.8 gallons Volume of 8" Influent Line = (n / 4)(8 in x 1 ft/12 in )2 (875 ft)(7.48 gal/ft3) = 2,284.6 gallons Total Volume = 4,677.8 + 4,135.8 + 2,284.6 = 11,098.2 gallons Maximum Dry Weather Flow = 205.43 gpm Retention Time = 11,098.2 gal = 54.02 minutes 205.43 9P A:lfairfld.wpd A-3 April 10, 2000 WET WELL BUOYANCY CALCULATIONS Wet Well: 7 ft. diameter Weight: Base = 24,000 lb Walls = 30,600 lb Top = 8,000 lb E Weight = 62,600 Ibs Buoyant Force = Volume of water displaced x wet well _ (rT/4)(7.0 ft)z(19.25 ft)(62.4 Ib/cf) = 46,228lbs Weight of station is greater than buoyant force. WATER HAMMER 12 a = d ( ) g k Et p = (a) (v) + operating pressure of pipe (psi) (2.31)(8) Where: a = pressure wave velocity (ft/s) w = specific weight of water (62.4 Ib/ft3) g = acceleration of gravity (32.2 ft/sz) k = bulk modulus of water (300,000 psi) d = inner diameter of pipe (in) E = Young's modulus of pipe (psi) t = pipe wall thickness (in) v = flow velocity in pipe (ft/s) p = water hammer pressure (psi) d = 6.0 in t = 0.3175 in E = 400,000 for P.V.C. Alairfld.wpd A-4 April 10, 2000 Operating Pressure of Pipe a= (TDH ft) (62.4 Ib/ft3) = psi (144 in 2/ft2) 12 62.4 IN 3 1 1 6.0 l 32.2 ft/s2 300,000 psi (400,000)(0.3175) V= Q A (275.0 gal/min)(1 min/60 sec)(1 ft3/7.48 gao (rr/4)(6.0 in x 1 ft/12 in)2 0.6127 ft3/sec 0.1963 ft2 = 3.12 fps = 1,212 fps p = (1,212 ft/sec)(3.12 ft/sec) (62.4lbs/ft3) + (41.2 ft)(62.4 /bs/ft3) (32.2 ft/s2) 144 in 2/ft2 144 in 2/ft2 = 50.9 psi + 17.9 psi = 68.8 psi This pressure is below the working pressure for PVC DR 21 (200 psi). Therefore, surge protection is not required. A:\fairfld.wpd A-5 April 10, 2000 r FORCE MAIN FLUSHING F. M. Length T fl"Sn = (tr + te) X ( (6/2)(Vrn)(60 sec/min) Where: to = time to empty wet well in minutes = -v q-i t, = time to fill wet well in minutes = v i Vfm = force main vel. in feet per second 8 = pump cycle time Tf,ush = (16.8 min) (1,550 ft) = 26.6 min (1 2 ) (3.12 fps) (60 sec/min) 2 Odor control shall be provided for the force main if the flush time exceeds 30 minutes. SULFIDE GENERATION d(s) = 3.28 tM (EBOD)(1 + 0.48 r)r-' dt s = total sulfide concentration, mg/I t = flow time, hours M = specific sulfide flux coefficient, m/h = 0.75 x 10-3 m/hr EBOD = effective BODS, mg/I r = hydraulic radius, ft D/4 for full pipe) BOD5 = 250 mg/I EBOD = BOD5 x 1.07J 20) , t = 25°C = 250 x 1.07(25-20) = 350.6 mg/1 t = 26.6 min = 0.44 hr AAfairfld.wpd A-6 April 10, 2000 r= (6.0inx1 ft/12in) =0.125 ft. 4 s = 3.28 (0.44 hr)(0.75 x 10-3 m1hr)(350.6 mgln 1 + 0.48(0.125) = 3.42 mgll 0.125 Wt (Sulfide) Per Day, = (3.42 mg)(3.785 / )(295,823 gal)( 1 lb 1 g ) = 8.44 lb 1 gal day 453.6 g 1,000 mag day Check: Wt (Sulfide) Per Day = (3.42 mg/1)(0.296 MGD)(8.34) = 8.44 lb/day Note : Odor control is required in this project. In practice, it requires 4 to 8 lbs. of H2O2 (Hydrogen Peroxide) to oxidize one pound of sulfide. Wt (Sulfide) 8 lb H2O2 8.44 lb )(7 days = 473 lb/wk (1 lb sulfide)( day week ) Wt. (50% by Wt. Solution H2O2) _ (473 Ib/week)/(0.50) = 946 lb/wk No. of Drums = 946 /b/wk (1 drum) = 1.9 drums/wk 500 /b AAfairfld.wpd A-7 April 10, 2000 SYSTEM CURVE DATA FOR SINGLE PUMP FLOW (GPM) Hf (FT) C = 100 H, (FT) C = 130 Max TDH (FT) C=100 Max S.H. = 24.0 Min TDH (FT) C=130 Min S.H. = 21.6 0 0 0 24.0 21.6 50 0.7 0.5 24.7 22.1 100 2.6 1.6 26.6 23.2 150 5.6 3.5 29.6 25.1 219.7 11.4 7.0 35.4 28.6 250 14.4 8.9 38.4 30.5 275 17.2 10.6 41.2 32.2 3QQ- 20.2 12.4 44 L- I 3LQ-_ hf = 0.002083(L)(100/c)185 x (Q1.85)/(d4.8655) _ (x) Q185 d = 6" diameter L = 1,550 ft x100 = 0.0005284 x130 = 0.0003252 Where L = Length of force main, feet Q = Pumping rate, gpm d = Diameter of pipe, inches c = 100 or 130 Q _ us in = (0.6127 ft3/sec) _ 3.12 fps A (11/4)(6.0 in x 1 ft/12 in)z v41n= 0.6127 =7.0fps (n/4)(4/12)2 A:%fairfld.wpd A-8 April 10, 2000 APPENDIX A SPECIFICATIONS Company: H20ptimize ver 5.03 Project: Fairfield at Luther Street File: (untitled) By: Rey Cedillos, P.E. Date: 04/11/100 4" NON-CLOG SUBMERSIBLE SEWAGE PUMPS 1.01 GENERAL A. Contractor shall furnish all labor, materials, equipment and incidentals required to provide 2 non-clog submersible centrifugal sewage pump(s) as specified herein. 2.01 OPERATING CONDITIONS A. Each pump shall be rated 5.0 H.P., 230 volts, 1 phase, 60 hertz, 1800 R.P.M. The unit shall produce 275 gpm at 41.2 ft TDH, with a minimum pump efficiency of 59%. The pump shall be capable of handling a 3" spherical solid. The pump shall be non-overloading throughout the entire range of operation without employing service factor. The pump shall reserve a minimum service factor of 1.15. The performance curve submitted for approval shall state in addition to head and capacity performance, the pump efficiency, solid handling capacity, and reflect motor service factor. 3.01 CONSTRUCTION A. The pump shall be a centrifugal, non-clog, solids handling, submersible, wastewater type, model S4P as manufactured by Hydromatic Pumps. The pump volute, motor and seal housing shall be high quality gray cast iron, ASTM A-48, Class 30. The pump discharge shall be fitted with a 4" standard ASA 125 lb. flange, faced and drilled. All external mating parts shall be machined and Buna N Rubber 0-ring sealed on a beveled edge. Gaskets shall not be acceptable. All fasteners exposed to the pumped liquids shall be 300 series stainless steel. 3.02 ELECTRICAL POWER CORD A. Electrical power cord shall be STW-A, water resistant 230V, 60°C., UL and CSA approved and applied dependent on amp draw for size. B. The pump shall be triple protected with a compression fitting and an epoxy potted areas at the power cord entry to the pump. A separation between the junction box area of the pump and the motor by a stator lead sealing gland or terminal board shall not be acceptable. C. The power cable entry into the cord cap assembly shall first be made with a compression fitting. Each individual lead shall be stripped down to bare wire at staggered intervals, and each strand shall be individually separated. This area of the cord cap shall then be filled with an epoxy compound potting which will prevent water contamination to gain entry even in the event of wicking or capillary attraction. D. The power cord leads shall then be connected to the motor leads with extra heavy connectors having brass inserts with a screwed wire to wire connection, rather than a terminal board that allows for possible leaks. E. The connection box wiring shall be separated from the motor housing wiring by stripping each lead down to bare wire, at staggered intervals, and separating each strand. This area shall be filled with an epoxy compound potting. Fiberglass terminal boards which are subject to heat fatigue and cracking, and which may lead to possible leaks shall not be acceptable. 1 F. The cord cap assembly where bolted to the connection box asseab!h .ybanth sealed connection box assembly where bolted to the motor housing shall with a Buna N Rubber 0-ring on a beveled edge to assure proper sealing. 3.03 MOTOR A. The stator, rotor and bearings shall be mounted in a sealed submersible type housing. The stator windings shall have Class F insulation, (155°C or 311°F), and a dielectric oil filled motor, NEMA B design. Further protection shall be provided by on winding thermal sensors. Because air-filled motors do not dissipate heat as efficiently as oil-filled motors, they shall not be acceptable. B. The pump and motor shall be specifically designed so that they may be operated partially or completely submerged in the liquid being pumped. The pump shall not require cooling water jackets. Dependence upon, or use of, water jackets for supplemental cooling shall not be acceptable. C. Stators shall be securely held in place with a removable end ring and threaded fasteners so they may be easily removed in the field without the use of heat or a press. Stators held by a heat shrink fit shall not be acceptable. Stators must be capable of being repaired or rewound by local motor service station. Units which require service only by the factory shall not be acceptable. No special tools shall be required for pump and motor disassembly. D. Pump shall be equipped with heat sensors. The heat sensor(s) (one on single phase, two on three phase) shall be a low resistance, bi-metal disc that is temperature sensitive. It shall be mounted directly on the stator windings and sized to open at 120°C and automatically reset at 30-35°C differential. The sensors shall be connected in series with motor starter coil so that the starter shall be equipped with 3 leg overload heaters so all normal overloads are protected by the starter. 3.04 BEARINGS AND SHAFT A. An upper radial bearing and a lower thrust bearing shall be required. These shall be heavy-duty single row ball bearings which are permanently lubricated by the dielectric oil which fills the motor housing. Double row, sealed grease packed bearings shall not be acceptable. Bearings which require lubrication according to a prescribed schedule shall not be acceptable. The upper radial bearing shall have a minimum B-10 life at the specified condition of 40,000 hours and the lower thrust bearing shall have a minimum B-10 life at the specified condition of 40,000 hours. Bearings shall be locally available. B. The shaft shall be machined from a solid 303 stainless steel forging and be a design which is of large diameter with minimum overhang to reduce shaft deflection and prolong bearing life. 3.05 SEALS A. The pump shall have two mechanical seals, mounted in tandem, with an oil chamber between the seals. John Crane Type 21, BF1C1, seals shall be used with the rotating seal faces being carbon and the stationary seal faces to be ceramic. The lower seal shall be replaceable without disassembly of the seal chamber and without the use of special tools. Pump-out vanes shall be present on the backside of the impeller to keep contaminates out of the seal area. Units which require the use of tungsten-carbide seals or foreign manufactured seals shall not be acceptable. Seals shall be locally available. B. The pump shall be equipped with a seal leak detection probe and warning system. This shall be designed to alert maintenance personnel of lower seal 2 failure without having to take the unit out of service for inspection or requiring access for checking seal chamber oil level and consistency. C. There shall be an electric probe or seal failure sensor installed in the seal chamber between the two tandem mechanical seals. If the lower seal fails, contaminants which enter the seal chamber shall be detected by the sensor and send a signal to operate the specified warning device. D. Units equipped with opposed mechanical seals shall not be acceptable. 3.06 IMPELLER A. Impeller shall be of the two-vane, enclosed non-clogging design and have pump-out vanes on the front and backside of the impeller to prevent grit and other materials from collecting in the seal area. Single vane design impellers which cannot be easily trimmed and which do not maintain balance with wear causing shaft deflections and reducing seal and bearing life are not acceptable. Impeller shall not require coating. Because most impeller coatings do not remain beyond the very early life of the impeller, efficiency and other performance data submitted shall be based on performance with an uncoated impeller. Attempts to improve efficiency by coating impeller shall not be acceptable. B. Impellers shall be dynamically balanced. The tolerance values shall be listed below according to the International Standard Organization grade 6.3 for rotors in rigid frames. The tolerance is to be split equally between the two balance planes which are the two impeller shrouds. RPM Tolerance 3500 .01 in. - oz./lb. of impeller weight 1750 .02 in. - oz./lb. of impeller weight 1150 .026 in. - oz./lb. of impeller weight 870 .03 in. - oz./lb. of impeller weight C. The impeller shall be slip fit to a tapered shaft and key driven. A300 series stainless steel washer and impeller bolt shall be used to fasten the impeller to the shaft. Straight end shafts and/or threaded shafts for attachment of the impeller shall not be acceptable. 3.07 CASING A. The casing shall be of the end suction volute type having sufficient strength and thickness to withstand all stress and strain from service at full operating pressure and load. The casing shall be of the centerline discharge type equipped with an automatic pipe coupling arrangement for ease of installation and piping alignment. The design shall be such that the pumps will be automatically connected to the discharge piping when lowered into position with the guide rails. The casing shall be accurately machined and bored for register fits with the suction and casing covers. B. A volute case wearing ring shall be provided The wear ring shall be alloy 230 brass, ASTMB-43 stainless steel fasteners. The wear ring shall be field. Wear rings of any other material shall not 3.08 PAINTING to minimize impeller wear. and held by 300 series easily replaceable in the be acceptable. 3 A. The pump shall be painted after assembly, but before testing, with a zinc chromate base enamel. The paint shall be applied in one coat with minimum mil thickness of ? mils. The paint shall be air dried prior to testing. 3.09 SERVICEABILITY A. The complete rotating assembly shall be capable of being removed from the volute without disturbing the suction piping, discharge piping, and volute. The motor housing, seal housing with seal plate and impeller still attached to the shaft shall be capable of being lifted out of the volute case from the top as one assembly. 3.10 SUPPORT A. Though the pump may not require feet to support the unit while installed, the pump volute must have feet to support the unit when removed for service. Units which do not have feet upon which the unit can be supported when removed for service shall not be acceptable. 4.01 TESTING A. Commercial testing shall be required and include the following: 1. The pump shall be visually inspected to confirm that it is built in accordance with the specification as to HP, voltage, phase and hertz. 2. The stator motor leads shall be tested for integrety using a megohmeter at the highest setting. 3. Pump shall be allowed to run dry to check for proper rotation. 4. Discharge piping shall be attached, the pump submerged in water and amp readings shall be taken in each leg to check for an imbalanced stator winding. If there is a significant difference in readings, the stator windings shall be checked with a bridge to determine if an unbalanced resistance exists. If so, the stator shall be replaced. 5. The pump shall be removed from the water, megohmeter tested again, dried and the motor housing filled with dielectric oil. B. In addition to the above commercial testing, a special megohmeter test shall be performed and include the following: 1. The pump shall be submerged in water and allowed to run at maximum load for 30 minutes. 2. A written report on the above shall be prepared by the test engineer, certified and submitted to the engineer. C. A nonwitnessed Hydraulic Institute performance test shall be performed. This shall include the following. 1. The pump shall be tested at the design point as well as at least 4 other points to develop a curve. Data shall be collected to plot the head capacity curve as well as a KW input and amperage curve. 2. In making these tests, no minus tolerance or margin shall be allowed with respect to capacity, total head or efficiency at the specified design condition. Pump shall be held within a tolerance of 10% of rated capacity or at rated capacity with a tolerance of 50 of rated head. The pump shall be tested at shutoff, but not be plotted, and only used as a reference point when 4 plotting the performance curve. 3. Complete records shall be kept of all information relevant to the test, as well as the manufacturer's serial number, type and size of pump, as well as any impeller modifications made to meet the design conditions. 4. A written test report shall be prepared, signed and dated by the test engineer incorporating 3 curves (head-capacity, KW input, and amperage) along with the pump serial number, test number, date, speed, volts, phase, impeller diameter, and certification number. This report shall then be submitted to the engineer. 5.01 WARRANTY A. The pump unit or any part thereof shall be warranted against defects in material or workmanship within one year from date of installation or 18 months from date of manufacture, whichever comes first, and shall be replaced at no charge with a new or manufactured part, F.O.B. factory or authorized warranty service station. The warranty shall not assume responsibility for removal, reinstallation or freight, nor shall it assume responsibility of incidental damages resulting from the failure of the pump to perform. The warranty shall not apply to damage resulting from accident, alteration, design, misuse or abuse. DUPLEX "Q" CONTROL PANEL 1.01 GENERAL A. Contractor shall furnish all labor, materials, equipment and incidentals required to provide duplex motor control panel as specified herein. B. The motor control panel shall be assembled and tested by a shop meeting U.L. Standard 508 for industrial controls. The motor and control panel shall be assembled and tested by the same manufacturer supplying the pump so as to insure suitability and assurance of experience in matching controls to motors and to insure single source responsibility for the equipment. 2.01 CONSTRUCTION A. The controls for the pump shall be contained in a steel enclosure meeting NEMA 3R requirements with a hinged door and neoprene gasket. B. The enclosure shall have provisions for padlocking. A nameplate shall be permanently affixed to the panel and include the model number, voltage, phase, hertz, ampere rating and horsepower rating. A warning label against electric shock shall be permanently affixed to the outer door. All fasteners shall be 300 series stainless steel or type 6063T5 aluminum, or thermoplastic. The outer door shall be attached to the enclosure using captured, quarter turn thermoplastic screws and non-corrosive lift off hinge. The hinge shall permit the outer door to be separated from the main enclosure, when opened, by a simple upward motion. A hinge arrangement which requires unbolting for removal of the outer door is not acceptable. C. A steel back panel with electroplated bright zinc and clear chromate finish shall be provided. A painted steel back panel will not be acceptable. The back panel shall be mounted on stainless steel bolts using stainless steel nuts and lock washers to maintain enclosure integrity and shall be used as the means for mounting the components in the enclosure. D. A run light and hand-off-auto switch shall be provided. Run light and 5 hand-off-auto switch shall be mounted on an electroplated bright zinc with clear chromate finish steel bracket. The run light and hand-off-auto switch shall be properly labeled as to function. The hand-off-auto switch shall be rocker type with an electrical life of 50,000 operations. The run light shall match the hand-off-auto switch in appearance and have an electrical life of 5,000 hours. Run light shall be red. E. The incoming power shall be 230 volts, 1 phase, 60 hertz service. Terminal blocks with box type lugs shall be supplied to terminate all wiring for floats and heat and seal sensors for the pump, if required. The pump leads shall be terminated at the overload relay or at box type terminal blocks. The terminal blocks for the float connections shall be on the pump controller, as described in paragraphs 9.03 and 9.04. F. A circuit breaker shall be used to protect from line faults and to disconnect the pump from the incoming power. Circuit breaker shall be thermal magnetic and sized to meet NEC requirements for motor controls. G. The magnetic starter shall include a contactor with a minimum mechanical life of 3,000,000 operations and a minimum contact life of 1,000,000 operations. A definite purpose contactor shall not be acceptable. The magnetic starter shall include an overload relay which is ambient temperature compensated and bimetallic. The overload relay shall have test and reset buttons. The overload relay shall be capable of being set in either manual or automatic reset mode. In the manual mode, reset shall be accomplished only by the operator. At 6 times full load amps the overload relay shall trip within 10 seconds or Class 10 rated overload relays shall be required. H. Control voltage shall be 120 VAC and may be accomplished by the means of a transformer or available line voltage. A control fuse and on/off switch shall protect and isolate the control voltage from the line. I. Wire ties shall be used to maintain panel wiring in neat bundles for maintenance and to prevent interference with operating devices. All wiring shall be color coded to facilitate maintenance and repair of the control panel. Where a color is repeated, number coding shall be added. A schematic shall be permanently attached to the inside surface of the front door. J. All ground connections shall be made with ring tongue terminals and star washers to assure proper ground. K. A simplex pump controller shall be provided for control logic. Pump controller shall be solid state utilizing a printed circuit board to avoid conventional wiring. The printed circuit board of the pump controller shall be made of U.L. listed materials. L. The pump controller shall indicate float circuit operations utilizing red amber LED indicator lights. LED indicator lights shall provide adequate information so that they can be used for diagnosis in troubleshooting problems located in the float circuits. Each LED shall be permanently labeled on the pump controller as to function. M. Pump controller shall have provisions for connecting float level controls and heat sensor monitors, where applicable, to box type lug connectors. N. Box type lug connectors shall be made of polyamide thermoplastic to exclude aging due to heat influences. Phenolic type terminal blocks on the pump controller shall not be acceptable. Each terminal block shall be property and permanently labeled on.the pump controller as to its purpose. 0. Wiring of hand-off-auto switch, run light, contactor, and overload to the 6 pump controller shall be accomplished by means of plug connectors. The pump controller shall have male header assemblies from the corresponding devices as labeled on the pump controller for that male header assembly. Header assemblies shall be constructed of a corrosion-resistant thermoplastic material having a temperature range of -55 °C to 105 °C and copper alloy, bright acid tin over nickel plating contacts. There shall be no external lights on the pump control panel. All must be NEMA 4X rated and on a hinged dead front door on the panel interior. 3.01 OPTIONS A. Panel shall be equipped with the following additional features. - U.L. 508, intrinsically safe circuit extensions for floats. - High level alarm light (Flashing) - High level alarm horn with push to silence switch. - Dry contacts for telemetry of alarm conditions - Low water alarm - Elapsed time meter (per pump) - Seal failure light - Anti-condensate heater (50 watt) with thermostat - Heat sensor - manual reset - Phase failure protection (3 phase only) - Surge arrestors - Lag pump on time delay (15-20 seconds) - 110 volt convenience outlet - Cycle counter - Swing dead front door METAL-TO-METAL GUIDE RAIL STATION 1.01 GENERAL A. Contractor shall furnish all labor, materials, equipment and incidentals required to provide a complete pumping system as specified herein. B. The MTM Rail System shall include 2 submersible non-clog sewage pump(s) base elbow sealing flange with rail guide, upper guide bracket, lifting chain or cable, access frame and hatch cover, float mounting bracket, control equipment, guide rails (2" galvanized or stainless steel pipe) and discharge piping. 2.01 DISCHARGE ELBOW A. A discharge base elbow, designed to mount directly to the sump floor shall be supplied for each pump. It shall have a standard 125 pound flange faced and drilled on the outlet side with a matching inlet connection. The design shall be such that the pump to discharge connection is made without the need for any nuts, bolts, or gaskets. The base elbow shall also anchor and align the 2" guide rails. 2.02 SEALING FLANGE WITH RAIL GUIDE A. A sealing flange/rail guide bracket shall be mounted on each pump discharge. It shall have a machined mating flange which matches the base elbow discharge connection. Sealing of this discharge connection shall be accomplished by a simple linear downward motion of the pump culminating with the entire weight of the pumping unit supported entirely by the base elbow. 7 2.03 UPPER GUIDE BRACKET A. The upper guide bracket shall align and support the t,ao guide rails at the top of the sump. It shall bolt directly to the hatca frame and incorporate an expandable rubber grommet for secure rail installation. 2.04 LIFTING CHAIN/CABLE A. Each pumping unit shall be provided with a lifting chain or cable, and be of sufficient length to extend from the pump to the to of the wet-well. The access frame shall provide a hook to attach the chain or cable when not in use. The lifting chain or cable shall be sized accordin.; to the pump weight. 2.05 ACCESS FRAME AND DOOR A. A separate access frame assembly shall be supplied wish a separate hinged door for removal of each pump. The frame assembly and door shall be aluminum, with 300 series stainless steel hinges and hardware. The teel door shall be factory painted with a corrosion resistant paint, and have either a sanded, skid-proof cover or raised tread plate cover. The aluminum door shall have a raised tread plate to provide a skid-proof surface. As a safety precaution, each pump shall be provided with a separate door so as to licit access to the wet-well. The frame shall support the float mounting bracket. A recessed handle shall be provided with each door, as well as a safety latch to hold the door in an open position. 2.06 FLOAT MOUNTING BRACKET A. A float mounting bracket shall be provided with strain relies that support and hold the level control cords. Continuous cords are tD run from pump(s) and level controls to a control panel or junction box. No splices shall be made in the wiring. The bracket shall be fabricated from steel, coated for corrosion resistance, and attached to the access frame with 300 series stainless steel fasteners. A dielectric spacer should be installed when bolting to an aluminum access frame. 2.07 GUIDE RAIL A. The dual rail guide design keeps the pump in proper alignment with the stationary discharge piping. The rail shall be 2" galvanized or stainless steel pipe and positioned on each side of the pump so that no weight of the pump bears on the rails at any time. 2.08 PIPING A. Piping shall include one (1) swing check valve with outside lever and spring, one (1) plug/gate valve and all the necessary gaskets, straight pipe, brackets, elbows, tees and fittings. All piping should be coated with coal tar epoxy or equal for corrosion resistance. Where piping passes through a wall, welding or sealing concrete shall be used to make a watertight joint. B. Note: The Guide Rails and Discharge Piping and Valves are generally supplied by others. They are mentioned here and shown in the arrangement drawing to provide assistance and clarity. 3.01 WARRANTY A. In addition to the manufacturers standard warranty, a five-year warranty shall also be provided. The warranty period shall be five years from date of shipment on all equipment except for the control equipment which will carry 8 the manufacturers standard warranty. The following parts will be replaced within five years of date of shipment upon payment of the applicable percentage of the list price of each part in effect at the time of replacement. B. Months after shipment shall be determined by date of receipt of defective product by authorized service station representing manufacturer. Purchaser shall assume all responsibility and expenses for removal, reinstallation, and freight. Months After Shipment 0-18 19-31 32-45 46-60 Mechanical Seal 0% 250 50% 75% Impeller 0% 30% 50% 80% Pump Housing 0% 30% 50% 80% Wear Ring 0% 50% 80% 100% Ball Bearings 0% 50% 80% 100% Rotor and Stator 0% 40% 80% 100% 9 • H20ptimize ver: 5.03 Project: Faifield at Luther Street File: (untitled) April 9, 19100 by: Rey Cedillos, P.E. PUMP DATA SHEET CURVE- S4P1750 HYDROMATIC PUMPS 60 Hz Catalog: HYDR060 v. 1 TYPE - SPEED: NCLOG-4 - 1800 FLUID Water tmp: 60 OF - SG: 1 PUMP Size: S4P/S4PX vsc: 1.122 cP Speed: 1750 rpm vapor: 0.2568 psi atm: 14.7 psi Imp dia: 7.5 in Max Temperature: 140 OF NPSHa: - ft Max Pressure: 125 psig Max Sphere Size: - in PIPING Pressure: - psi Suction elev: - ft Specific Speed Ns: - size: - in Suction Nss: - Discharge size: - in Suction size: - in Discharge size: 4 in Maximum solids size is 3" -DESIGN POINT %eff Flow: 275 gpm ft 90 180 Head: 41.2 ft -DATA POINT 160 80 Flow- 275 gpm 140 Head: 42.4 ft - - 70 Eff: 59 % 120 Power: 5.0 bhp 10 - 60 NPSHr: - ft - 50 DESIGN CURVE 100 nb Shutoff Head: 64.5 ft 80 - a0 p h Pressure: 27.9 psig h p Min Flow: 74.8 9Pm 60 - - - - - I BEP: 60 %eff @ 340 6. Max: 6.2 bhp @ 488 40 - = -20 - 8 MAX DIAMETER - -10 20 4 Max: 16.2 bhp @ 730 _ g p m 100 200 300 400 500 600 700 800 900 PERFORMANCE EVALUATION Flow Speed Head Pump Power NPSHr Motor Power Hrs/yr Cost gpm rpm ft %eff bhp ft %eff kW 330 1750 37.4 60 5.2 0 275 1750 42.4 59 5.0 0 220 1750 46.9 55 4.7 0 165 1750 50.5 47 4.5 0 110 1750 54.2 39 3.9 0 Date Created: 4/9/2000 A Y - MODEL: S413500M2-4 Non-Clog 4" Size - S4P GSHYDROMATIC PUMP A General Signal Pump Group Company -.1 t _ E DISCHARGE FLANGE 4"-125 #FLG. F 0 0 G Units of Measurement: Inches _T2.5 8.81 3 5-= ump ype: on- og requency: - Pump Size: S4P Pump Weight Only: 350 Ibs HorsePower: 5 Frame Size: N/A Phase: 1 Pump Flange: 4 inches Voltage: 230 V Pump Speed: 1750 RPM Configuration: Submersible Enclosure: Standard Pit Arrangement: System Type: Panel Location: Tank Diameter: feet Discharge Pipe Size: inches Drawing Notes: 1. All Dimensions in Inches unless otherwise noted. 2. Castingdimensions may vary 1/8" (32 mm) 3. Drawing is Representative of Explosion Proof Model, Dimensions are for the Model selected. 4. Not for Construction Purposes unless Factory Certified. 5. Information contained herein is confidential; it is the property of General Signal Corporation; it is to be used solely for the purpose provided, and it is not to be disclosed to others for other purpose without the prior written consent of General Signal Corporation. Comments: None S4P500M2-4 Page 1 ~HYDROMATIC PUMP A General Signal Pump Group Company Date Created: 4/9/2000 TECHNICAL DATA SHEET FOR MODEL: S4P500M2-4 Non-Clog 4" Size - S4P Physical Data: Inc :!!5 Inc es ee 7 aln e a er assem y e ore es Ing. wa er re ucl e a Coat air dried. Temperature: Technical Data: i 51 SEN6 (;A61 IKUN - - _M07UR_STTAFr,_ 303 HARDWARE: 300 pper an ower STANDARD: ower ungs en ar I e ungs en ar I e, OPTIONAL: iLUWE - Page 1 S4P500M2-4 HYDROMATIC PUMP A General Signal Pump Group Company Date Created: 4/9/2000 ELECTRICAL DATA SHEET FOR MODEL: S4P500M2-4 Non-Clog 4" Size - S4P nc ose I oo ItJ e n uc Ion B (3 0) L (I SO) DING GLAbb: A I OR TEMPERATURE.' 311' ' I EC I ION: an open at 120 I- e a Ic, empera ure ensl Ive Isc, Ize to automatically reset @ 30-35° C Differential, One in Single Phase, Two in Three Phase. ± p e: S4PSOOM2-4 Page 1 Date Created: 4/9/2000 TO HYDROMATIC 0 PANEL ERR WALL 01 PEDESTAL PENT MOUNTED PIPE T GUIDE RAILS INFLUENT PIPE INV. EL ~ i 3 i POWER/SENSOR CABLES / MIN. WATER LEVEL ELEV. - HYDROMATIC MODEL 3900 SUBMERSIBLE LEVEL SWITCHES ~HYDROMATIC PUMP A General Signal Pump Group Company MODEL: S4P500M2-4 Pit Arrangement Metal-to-Metal TOP OF PR 6 HYDROMATIC DUPLEX ALUM. ACCESS HATCH LIFTING CHAIN RUM ELEV. GRADE ELEV. UPPER GUIDE SUPPORT / Ht-TT F HINGED SIDE INTERMEDIATE GUIDE RAIL SUPPORT - RED. FOR OWN EXCEEDING M HYDROMATIC SUBMERSIBLE NON-CLOG PUMP DISCH. ELBOW HOPPER BOTTOM RECOMMENDED K~ ump ype: on- og requency: 61) HZ Pump Size: S4P Pump Weight Only: 350 Ibs Horsepower: 5 Frame Size: N/A Phase: 1 Pump Flange: 4 inches Voltage: 230 V Pump Speed: 1750 RPM Configuration: Submersible Enclosure: Standard Pit Arrangement: Metal-to-Metal System Type: Duplex Panel Location: N/A Tank Diameter: 7 feet Discharge Pipe Size: 4 inches Drawing Notes: 1. All Dimensions in Inches unless otherwise noted. 2. Layout and Dimensions shown are minimum suggested requirements. This drawing is a typical representation. 3. All details including pit size, location and arrangement of valves,piping, etc. are to be specified, confirmed, and approved by the consulting Engineer. 4. See Hatch detail of individual Pump Model for more detailed information. 5. See Baseplate /Discharge Elbow detail of individual Pump Model for more detailed information. 6. Not for Construction Purposes unless Factory Certified. S4P500M2-4 Page 1 L (4) L. DIA BOLTS PER PUMP BOTTOM OF Pff Units of Measurement: Inches (3SHYDROMATIC PUMP A General Signal Pump Group Company Date Created: 4/9/2000 7. When discharge pipe selected is larger than the pump discharge, Transition must be accomplished on riser with contractor supplied materials. 8. Information contained herein is confidential; it is the property of General Signal Corporation; it is to be used solely for the purpose provided, and it is not to be disclosed to others for other purpose without the prior written consent of General Signal Corporation. S4P500M2-4 Page 2 ( / (3SHYDROMATIC PUMP A General Signal Pump Group Company Date Created: 4/9/2000 MODEL: S4P500M2-4 Component Metal-to-Metal AaM FUZE I1nIM6 cup 10111011114 INMEUTAIF 66DE RAIL RAW 9UR61 am Pump Size: S4P HorsePower: 5 Phase: 1 Voltage: 230 V Configuration: Submersible Pit Arrangement: Metal-to-Metal Panel Location: N/A Tank Diameter: 7 feet Pump Weight Only: 350 Ibs Frame Size: N/A Pump Flange: 4 inches Pump Speed: 1750 RPM Enclosure: Standard System Type: Duplex Discharge Pipe Size: 4 inches Drawing Notes: S4P500M2-4 Page 3 ~ w ► (3SHYDROMATIC PUMP A General Signal Pump Group Company v - MODEL: S4P500M2-4 Discharge Elbow Metal-to-Metal GR- GUIDE RAILS • 1 - S - R - - - K ;E _ - ' T N~ - (4) F- BOLTS 0 - Date Created: 4/9/2000 Units of Measurement: Inches rump type. iwn-t'luy v neyuoiuy. ou nt- Pump Size: S4P Pump Weight Only: 350 Ibs HorsePower: 5 Frame Size: N/A Phase: 1 Pump Flange: 4 inches Voltage: 230 V Pump Speed: 1750 RPM Configuration: Submersible Enclosure: Standard Pit Arrangement: Metal-to-Metal System Type: Duplex Panel Location: N/A Tank Diameter: 7 feet Discharge Pipe Size: 4 inches Drawing Notes: 1. All Dimensions in Inches unless otherwise noted. 2. Castingdimensions may vary 1/8" (32 mm) 3. Drawing is Representative of Explosion Proof Model, Dimensions are for the Model selected. 4. Not for Construction Purposes unless Factory Certified. 5. Information contained herein is confidential; it is the property of General Signal Corporation; it is to be used solely for the purpose provided, and it is not to be disclosed to others for other purpose without the prior written consent of General Signal Corporation. S4P500M2-4 Page 4 APPENDIX B ELECTRIC SERVICE RELIABILITY REPORT 1.0 LOCATION The project site is approximately 20.63 acres and is located at the east corner of Luther Street and Harvey Mitchell Parkway (a.k.a. F.M. 2818), approximately one half mile southeast of the intersection of George Bush Drive and Harvey Mitchell Parkway. As well, the site is approximately 1.5 miles from the Texas A&M University main campus. The site is within the City of College Station Corporate Limits, Brazos County, Texas (Grid No. N-37). The current land use is agricultural/open space with at least one, possibly two, detached single family dwelling units located upon the property. The proposed land use is Multi-Family, and can be better seen on the attached site location map and aerial photograph as shown in Exhibits 1 and 2, respectively. The site is located on the "Wellborn" USGS 7.5 minute Quadrangle sheet. The site adjoins a small waterway, which is a tributary to White Creek, which is a tributary of the Brazos River. No portion of the subject tract is located within the Special Flood Hazard Area (100 year floodplain) according to the Flood Insurance Rate Map for Brazos County, Texas, Map Nos. 48041CO181C and 48041C0182C, Community No. 480083, Panel Nos. 0181C and 0182C, effective July 2, 1992 (Exhibit 7) 2.0 PROPOSED / SURROUNDING LAND USE The current land use for the subject tract is agricultural, with one or two single family dwellings located upon the property. The subject tract will be developed as a student housing, multi-family development consisting of fifteen residential buildings and one clubhouse/leasing office, with a total of 324 dwelling units. Amenities will include a swimming pool, a basketball court and two sand volleyball courts. The subject tract is bounded to the northwest by Luther Street, and to the southwest by Harvey Mitchell Parkway. Most of the property on the opposite sides of these roadways is currently owned by Texas A&M University, and is not expected to be sold or developed in the near future. However, there are two vacant, undeveloped, privately owned tracts located on the opposite side of Harvey Mitchell Parkway. Currently, the TAMU property is undeveloped, and is being used for agricultural research purposes for the university. Adjacent property to the northeast is currently owned by Sigma Alpha Epsilon fraternity, and is currently being developed for their fraternity house. Adjacent to that tract is an existing multi-family development, Melrose Apartments. C:\L&C\ENGRPT.WPD Page 1 of 6 February 18, 2000 Property to the southeast is currently an undeveloped, wooded, 6.0 acre tract owned by Raymond Gorzycki. No plans are currently in the review process for this tract. 3.0 SUBJECT PROPERTY CHARACTERISTICS The 20.63 acre tract can be described as slightly vegetated with flat to moderately steep slopes. Vegetation mostly consists of post oak, and other hardwoods, located around the vicinity of a natural waterway through the property. Slopes across the tract range from 2% to 5%, draining toward the waterway located along the front third of the property. The Preliminary Plat is included in Exhibit 3 showing the existing topography and vegetation 3.1 SOILS According to the Soil Conservation Service "Soil Survey of Brazos County, Texas," there are two predominant soil types located on the subject tract. Both soil types consist of various sandy loam layers at the surface, with more clayey soils below the sandy loam. These layers of clay are typical of most clay types found in the area with very high shrink-swell potential. The majority of the site consists of the Tabor Series (Ta) fine sandy loam, and the Lufkin Series (Lf) sandy loam. Since these soils have very high shrink-swell potential, development may require special construction techniques for paving and foundations. We recommend that a geotechnical investigation be performed to determine the actual characteristics, and engineering properties of the soils on the subject tract. 3.2 ROADWAY FRONTAGE The subject tract has approximately 900 feet of frontage along Luther Street, and approximately 1,250 feet of frontage along Harvey Mitchell Parkway. Currently, Luther Street along the frontage of the property is a two lane rural section of roadway with an approximately 32' wide R.O.W., with bar ditches alongside of the roadway. This road will be improved to match the roadway section constructed by the Melrose development, with curb & gutter along the southeast side of the roadway. As well, R.O.W. dedication of approximately 20' along the subject tract will be required along with the platting of the property, in order to provide a 52' R.O.W. for Luther Street. This 20' dedication is consistent with the R.O.W. dedicated with the Melrose development. CAL&C\ENGRPT.WPD Page 2 of 6 February 18, 2000 Harvey Mitchell Parkway, a.k.a. F.M. 2818, is currently a limited access state freeway, with approximately 300' of R.O.W., though the R.O.W. does vary in width along the frontage of the subject tract. No additional R.O.W. dedication, or roadway improvements will be required for Harvey Mitchell Parkway. As well, since this is a limited access roadway, and the roadway currently does not have any frontage roads, it is highly unlikely that a driveway would be permitted along this roadway. 4.0 UTILITIES 4.1 WASTEWATER COLLECTION Wastewater service will be provided by the City of College Station, however, substantial offsite improvements will be required. Currently, an existing 15" wastewater line is located at the southeast comer of the Gorzycki tract, adjacent to the Harvey Mitchell Parkway R.O.W., that the subject tract will pump wastewater flows to. It does not appear to be feasible for the developer to participate in the City's master wastewater plan, as the timing to acquire easements, funding, design and construct the necessary improvements, would delay obtaining certificates of occupancy for the proposed development. Proposed wastewater service to the subject tract consists of constructing a gravity collection system draining to a lift station located at the low end of the subject tract, and then pumping the wastewater flows to the existing 15" wastewater line, via a 4" force main. The lift station and force main will be privately maintained. The developer will be required to obtain a private wastewater easement from the adjoining land owner, in order to construct the 4" force main, as TxDOT will not allow a private utility within the R.O.W. The proposed development will have 324 dwelling units, which equates to 227 LUE's. This will generate a wastewater flow of 55 gpm, and a peak flow of 215 gpm draining to the proposed lift station. The actual flow from the lift station, to the existing 15" wastewater line is unknown, until the lift station has been designed. 4.2 WATER DISTRIBUTION Domestic water service will be provided to the subject tract via an existing 16" water line located along Luther Street (Exhibit 9). This line was constructed with the Melrose development, terminating at the north corner of the subject tract. The developer will extend the 16" water line along Luther Street, to the corner of Luther Street and Harvey Mitchell Parkway. As well, a 12" C:\L&C\ENGRPT.WPD Page 3 of 6 February 18, 2000 and 8" water line will be extended through the proposed development to provide fire protection, and will be stubbed out to the southeast corner of the subject tract for future extension by others. The developer is requesting oversize participation for the proposed 16" water line, as the required line size to provide fire and domestic flows is a 12" and 8" water line. Preliminary cost estimates are provided for both scenarios, though they may require updating once the final design of the water line is completed. The water distribution layout is provided in Exhibit 5. 4.3 STORMWATER CONVEYANCE Based on conversations with City staff, the subject tract would not be required to provide onsite detention provided conveyance of stormwater flows is available through the 60" RCP culvert beneath Harvey Mitchell Parkway. Hydrologic calculations for the drainage area to the culvert are provided for the fully developed, un-detained 100 year storm, as well as hydraulic calculations for the culvert. The 100 year peak discharge is 338 cfs to the culvert. The calculated headwater elevation on the 60" RCP is 297.91, while the road elevation is 302.5 thus providing approximately 4.5 feet of freeboard. Therefore, the culvert has adequate capacity to convey un-detained flows from the subject tract. These calculations are provided in Appendix 3 and a drainage are map is shown in Exhibit 6. Due to the significant drainage area upstream of the subject tract, a private drainage easement will be dedicated that would contain the offsite flows, and to insure that conveyance of offsite flows was not precluded. As well, the approved construction plans for the fraternity house indicate some grading and drainage improvements located on the subject tract in order to drain their site into the waterway located onsite. The developer will provide a storm sewer line to be stubbed to there property for there use, and will discharge into the natural waterway. 4.4 OTHER UTILITIES Lone Star Gas and Ferguson-Burleson County Gas pipelines are located within the Harvey Mitchell Parkway, and will not affect the subject tract. It should be noted that the fence line for the R.O.W. was incorrectly installed by TxDOT, and encroaches substantially onto the subject tract. The two pipeline companies have placed markers and signs identifying their respective pipelines along the fence line, however, the developer has coordinated with the pipeline companies, and they acknowledge that the pipelines are truly within the R.O.W., and not parallel to the fence line. We are awaiting for them to locate horizontally and vertically these lines. CAL&C\ENGRPT.WPD Page 4 of 6 February 18, 2000 5.0 ROADS AND ACCESS 5.1 EXISTING ROADS The subject tract is bounded by two major roadways. The northwest boundary of the 20.6 acre tract is the R.O.W. for Luther Street, which is classified as a major collector by the City of College Station. The roadway currently has an approximately 32' R.O.W. along the frontage of the property, with a 18' wide rural road section. The southwest boundary of the subject tract is the R.O.W. for Harvey Mitchell Parkway, a.k.a. F.M. 2818, which is classified as a freeway by the City of College Station. The roadway has a variable R.O.W. though it is generally 300 to 400 feet wide, with an 80' wide travel way. This roadway is a limited access road, and therefore access to the subject tract would likely be prohibited from Harvey Mitchell Parkway. 5.2 PROPOSED ROADWAY IMPROVEMENTS Street improvements are required for Luther Street. Typically these improvements are only required along the frontage of the subject tract, however, there is a significant section of Luther Street, approximately 1700 lineal feet, that would remain un-improved until Melrose met the obligations of their development agreement with the City. Therefore, the developer has agreed to construct the necessary improvements along Luther Street, from Harvey Mitchell Parkway, to the end of Melrose's improved section. However, R.O.W. has not been dedicated for a portion of this section, and therefore the developer has agreed to escrow funds for those improvements. The developer has also agreed to fund that portion of the street improvements from the northern corner of the subject tract, to Melrose's improved section, approximately 1700 lineal feet, with reimbursement from Melrose, or the TIF district as those funds became available. That portion of the street improvements along the subject tract's frontage, to Harvey Mitchell Parkway, will be funded by the developer, with a request for oversize participation from the City. Cost estimates for these improvements are included in Appendix 1. Per the City's thoroughfare plan, Luther Street is classified as a major collector, and thus requires a 70' R.O.W. The existing R.O.W. is approximately 32' along the subject tract, and approximately 52' at the south corner of the Melrose subdivision, after they dedicated 20' for R.O.W. Per City staff, the developer of the subject tract will be required to match the dedication by Melrose, and C:\L&C\ENGRPT.WPD Page 5 of 6 February 18, 2000 match the pavement section from the Melrose street improvements, which consists of curb and gutter along the Melrose side of the street, and no curb and gutter along the TAMU side. The proposed street improvements are shown in Exhibit 4. 6.0 SUMMARY AND CONCLUSION The subject tract is located on the east corner of Harvey Mitchell Parkway and Luther Street, opposite Texas A&M property. The proposed development consists of 324 multifamily units designed to accommodate student housing, with all required parking and drives, and amenities such as a clubhouse, swimming pool, basketball court and volleyball courts. Luther Street will be improved with dedicated R.O.W. and a widened street section to match those improvements the City required Melrose to construct for their multifamily site located north of the subject tract. The developer has agreed to improve approximately 1700 lineal feet of offsite street improvements, provided R.O.W. has been acquired by the City, with reimbursement from the City via the TIF district, as these funds become available, or via an agreement between the developer and Melrose. The developer will escrow funds for any portion of the street that R.O.W. has not been acquired, for future improving by the City. A 16" water line will be extended along Luther Street from the north comer, to the west corner, and stubbed out to the Harvey Mitchell Parkway R.O.W. for future extension by others. Wastewater collection will be provided via, an existing 15" line located at the southeastern corner of the adjoining Gorzycki tract. The developer will construct a private lift station and force main to the existing 15" wastewater line. Oversize participation is being requested for the those street improvements being made to Luther Street from Harvey Mitchell Parkway, to the northern corner of the subject tract. As well, oversize participation is being requested for the 16" water line being extended along Luther Street. C:\L&C\ENGRPT.WPD Page 6 of 6 February 18, 2000 Engineer's Report / Impact Study For Fairfield at Luther Street PRELIMINARY PLAT 20.63 Acres Travis L. Williams, Sr. et ali Crawford Burnett Survey, A-7 Brazos County, Texas Longaro & Clarke Project No. 124-14-04 Febr ary, 20/00 CGYIq✓+Gf~ Prepared For: Fairfield Residential Companies 2045 North Highway 360, Suite 250 Grand Prairie, Texas 75050 's 9 82725 O?IST Prepared By: t s LONGARO & CLARKE, INC Consulting Engineers *3 1101 Capital of Texas Highway South, Suite C-100 Austin, Texas 78746 (512) 306-0228 Engineer's Report / Impact Study For Fairfield at Luther Street PRELIMINARY PLAT 20.63 Acres Travis L. Williams, Sr. et ali Crawford Burnett Survey, A-7 Brazos County, Texas Table of Contents Page 1.0 Location 1 2.0 Proposed / Surrounding Land Use 1 3.0 Subject Property Characteristics 2 4.0 Utilities 3 5.0 Roads and Access 5 6.0 Summary and Conclusion 6 Exhibits 1. Site Location Map 2. Aerial Photograph 3. Preliminary Plat 4. Luther Street Improvements Layout 5. Water / Wastewater Layout 6. Drainage Area Map 7. FEMA Flood Insurance Rate Map Appendices A. Oversize Participation Cost Estimates B. Existing 8" Wastewater Line Capacity Calculations C. Hydrologic / Hydraulic Calculation for 60" Culvert V V V/ V V V OPINION OF PROBABLE COST PROJECT NAME Fairfield Residential - Luther Street, College Station DESCRIPITION Lift Station and Force Main Improvements QUANTITIES BASED ON Preliminary Layout Estimated By: SDM 11-Apr-00 Private Lift Station and Public 4" Force Main Item Descri ition Quanit Unit Unit Price Amount 1 Lift Station, Incl. Wet Well, 1 LS $75,000.00 $75,000.00 Control Panel, Grinder Pumps 2 4" Force Main 1,525 LF $15.00 $22,875.00 3 4" Force Main Cleanouts 2 EA 52,500.00 $5,000.00 4 Conned to Exist Manhole 1 EA $1,500.00 $1,500.00 5 Trench Safety 1,600 LF $1.00 $1,600.00 Total Lift Station Improvements $105,975.00 10% Contingency $116,572.50 Private Lift Station and Public 6" Force Main Unit Item Descripition Quanity Unit Price Amount 1 Lift Station, Ind. Wet Well, 1 LS $75,000.00 $75,000.00 Control Panel, Grinder Pumps 2 6" Force Main 1,525 LF $20.00 $30,500.00 3 6" Force Main Cleanouts 2 EA $2,750.00 $5,500.00 4 Connect to E)dst Manhole 1 FA $1,500.00 $1,500.00 5 Trench Safety 1,600 LF $1.00 $1,600.00 Total Lift Station Improvements 10% Contingency $114,100.00 $125,510.00 Future Offsite 8" Gravity Line w/ Bore Unit Item Descripition Quanity Unit Price Amount 1 8" PVC Sanitary Sewer Line 450 LF $25.00 $11,250.00 2 4' Diam. Manhole 3 FA $2,500.00 $7,500.00 3 Jack & Bore w/ 16" Steel Enc. 300 LF $350.00 $105,000.00 4 Trench Safety 150 LF $1.00 $150.00 Total Future Improvements 10% Contingency $123,900.00 $136,290.00 Since &4GINEFR has tto conlyd oya IM asal Of lector, matarlals aqulpmant saMces funNhsd by otlrrs, arartnc Camradw(sl uothads of dalsnrNnn,p pncas aver compethhs blddnp er morn con"wrm ENCI, M oplnlon of orobaeb TW M PropG cods ana constnretlan cod (UA 3) provided for nemin ae to be nude on tre oasts of ENGINEER'S expedence and quawk dons and rapr"Wft ENOWEERB fudpRwnt as as a:pwlorteed and Quatthed Orofasslorul Ertyhuar, famMar wtm the constntctlon htdoetry, but 04G1NEER carrot and does not guarsntea coat proposals. bide or sdost ToW Proku Conatruenon costs wM nas vary from oplraans of irobabla cost pmpaped. OPINION OF PROBABLE COST I PROJECT NAME Fairfield Residential - Luther Street College Station DESCRIPITION Offsite Street Improvements p QUANTITIES BASED ON Preliminary Layout Estimated By: SDM 19-Feb-00 - ' STREET IMPROVEMENTS - 36' Back of Curb to Edge of Pvmt (Offsite) Unit Item Descri ition Quanit Unit Price Amount 1 Prep. ROW, incl. demo 2.73 AC $12,000.00 $32,760.00 2 Subgrade Prep 7,820 SY $1.25 $9,775.00 3 8" Flex Base 7,820 SY $4.75 $37,145.00 4 2" HMAC 6,800 SY $4.50 $30,600.00 5 6" C&G 1,700 LF $6.50 $11,050.00 6 Traffic Control Striping/Signage 1 LS $25,000.00 $25,000.00 7 6' Sidewalks 10,200 SF $3.00 $30,600.00 Total Street Improvements $176,930.00 $194,623.00 10% Contingency Since ENGINEER has no control over the cost of labor, materials, equipment, services furnished by others, over the Contractor(s) methods of determining prices, over competitive bidding or market conditions, ENGINEER opinion of probable Total Project costs and construction cost (U.S. provided for herein are to be made on the basis of ENGINEER'S experience and qualifications and represents ENGINEER'S judgment as an experienced and qualified Professional Engineer, familiar with the construction Industry, but ENGINEER cannot and does not guarantee that proposals, bids or actual Total Project Construction Costs will not vary from opinions of probable cost prepared. t OPINION OF PROBABLE COST St t ll St ti th C i l L PROJECT NAME ree , o ege a on er a - u Fairfield Resident DESCRIPITION Onsite Street Improvements for Oversize Participation QUANTITIES BASED ON Preliminary Layout Estimated By: SDM 19-Feb-00 PROP. STREET IMPROVEMENTS - 36' Back of Curb to Edge of Pvmt (Street Improvments Proposed to Match Melrose Improvements) Unit Item Descripition Quanity Unit Price Amount 1 Prep. ROW, incl. demo 1.69 AC $12,000.00 $20,280.00 2 Subgrade Prep 4,830 SY $1.25 $6,037.50 3 8" Flex Base 4,830 SY $4.75 $22,942.50 4 2" HMAC 4,200 SY $4.50 $18,900.00 5 6" C&G 1,000 LF $6.50 $6,500.00 6 Traffic Control Striping/SignagE 1 LS $10,000.00 $10,000.00 7 6' Sidewalks 5,400 SF $3.00 $16,200.00 Total Street Improvements $100,860.00 10% Contingency $110,946.00 READ. STREET IMPROVEMENTS - 27' wide Residential Street (Street Improvments Necessary to Serve Prop. Development) Unit Item Descripition Quanity Unit Price Amount 1 Prep. ROW, incl. demo 1.69 AC $12,000.00 $20,280.00 2 Subgrade Prep 3,622 SY $1.25 $4,527.50 3 8" Flex Base 3,622 SY $4.75 $17,204.50 4 1 1/2" HMAC 3,150 SY $3.65 $11,497.50 5 6" C&G 1,000 LF $6.50 $6,500.00 6 Traffic Control Striping/SignagE 1 LS $10,000.00 $10,000.00 7 6' Sidewalks 5,400 SF $3.00 $16,200.00 Total Street Improvements 10% Contingency Requested City Oversize Participation $86,209.50 $94,830.45 $16,115.55 Since ENGINEER has no control over the cost of labor, materials, equipment, services furnished by others, over the Contractor(s) methods of determining prices, over competitive bidding or market conditions, ENGINEER opinion of probable Total Project costs and construction cost (U.S. provided for herein are to be made on the basis of ENGINEER'S experience and qualifications and represents ENGINEER'S judgment as an experienced and qualified Professional Engineer, familiar with the construction Industry, but ENGINEER cannot and does not guarantee that proposals, bids or actual Total Project Construction Costs will not vary from opinions of probable cost prepared. OPINION OF PROBABLE COST PROJECT NAME Fairfield Residential - Luther Street, College Station DESCRIPITION 16" Waterline Imrovements Oversize Participation QUANTITIES BASED ON Preliminary Layout Estimated By: SDM 19-Feb-00 - 16" Water Line Improvements (Internal) Unit Item Descripition Quanity Unit Price Amount 1 16" Waterline 1,550 LF $44.00 $68,200.00 2 16" Gate Valve 3 EA $5,100.00 $15,300.00 3 5 1/4" Fire Hydrant 2 EA $2,000.00 $4,000.00 4 Connect to Exist. WL 1 EA $1,500.00 $1,500.00 5 Trench Safety 1,550 LF $1.00 $1,550.00 Total Water Improvemen ts $90,550.00 10% Contingency $99,605.00 10" & 8" Water Line Improvements (Intern al) Unit Item Descripition Quanity Unit Price Amount 1 10" Waterline 765 LF $32.00 $24,480.00 2 10" Gate Valve 2 EA $3,600.00 $7,200.00 3 8" Waterline 715 LF $32.00 $22,880.00 4 8" Gate Valve 1 EA $2,100.00 $2,100.00 5 Connect to Exist. WL 1 EA $1,500.00 $1,500.00 6 5 1/4" Fire Hydrant 2 EA $2,000.00 $4,000.00 7 Trench Safety 1,480 LF $1.00 $1,480.00 Total Water Improvements 10% Contingency Requested City Oversize Participation $63,640.00 $70,004.00 $29,601.00 Since ENGINEER has no control over the cost of labor, materials, equipment, services furnished by others, over the Contractor(s) methods of determining prices, over competitive bidding or market conditions. ENGINEER opinion of probable Total Project costs and construction cost (U.S. provided for herein are to be made on the basis of ENGINEER'S experience and qualifications and represents ENGINEER'S judgment as an experienced and qualified Professional Engineer, familiar with the construction Industry, but ENGINEER cannot and does not guarantee that proposals, bids or actual Total Project Construction Costs will not vary from opinions of probable cost prepared. _ OPINION OF PROBABLE COST PROJECT NAME Fairfield Residential - Luther Street, College Station DESCRIPITION Public Lift Station and Force Main (to Melrose) QUANTITIES BASED ON Preliminary Layout Estimated By: SDM 19-Feb-00 Public Lift Station and Force Main I Unit Item Descripition Quanity Unit Price Amount 1 Lift Station, Incl. Wet Well, 1 LS $75,000.00 $75,000.00 Control Panel, Grinder Pumps 2 4" Force Main 1,600 LF $15.00 $24,000.00 3 4" Force Main Cleanouts 2 EA $2,500.00 $5,000.00 4 Connect to Exist. Manhole 1 EA $1,500.00 $1,500.00 5 Trench Safety 1,600 LF $1.00 $1,600.00 Total Lift Station Improvements $107,100.00 10% Contingency $117,810.00 Since ENGINEER has no control over the cost of labor, materials, equipment, services furnished by others, over the Contractor(s) methods of determining prices, over competitive bidding or market conditions, ENGINEER opinion of probable Total Project costs and construction cost (U.S. provided for herein are to be made on the basis of ENGINEER'S experience and qualifications and represents ENGINEER'S Judgment as an experienced and qualified Professional Engineer, familiar with the construction Industry, but ENGINEER cannot and does not guarantee that proposals, bids or actual Total Project Construction Costs will not vary from opinions of probable cost prepared. c Fairfield - Luther Street Worksheet for Circular Channel Project Description Project File untitled Worksheet Exist. 8" wastewater line Flow Element Circular Channel Method Manning's Formula Solve For Discharge Input Data ' Mannings Coefficient 0.013 Channel Slope 0.003400 ft/ft Depth 8.00 in ■ Diameter 8.00 in Results Discharge 316.24 gpm c 5 Flow Area 0.35 ft2 Wetted Perimeter 2.09 ft Top Width 0.00 ft Critical Depth 0.40 ft r Percent Full 100.00 % el Critical Slope 0.007759 ft/ft Velocity 2.02 ft/s Velocity Head 0.06 ft Specific Energy C FULL ft Froude Number FULL Maximum Discharge 0.76 ft'/s Full Flow Capacity 0.70 ft3/s Full Flow Slope c c 0.003400 ft/ft Feb 18, 2000 Longaro & Clarke FlowMaster v4.1 c 08:58:14 Haestad Methods, Inc. 37 Brookside Road Waterbury, CT 06708 (203) 755-1666 Page 1 of 1 Fairfield - Luther Street Worksheet for Circular Channel Project Description Project File untitled Worksheet Exist. 8" wastewater line Flow Element Circular Channel Method Manning's Formula Solve For Discharge Input Data Mannings Coefficient 0.013 Channel Slope 0.003400 ft/ft Depth 6.00 in Diameter 8.00 in I Results Discharge Flow Area Wetted Perimeter Top Width Critical Depth Percent Full Critical Slope Velocity Velocity Head Specific Energy Froude Number Maximum Discharge Full Flow Capacity Full Flow Slope Flow is subcritical. 288.37 gpm ' 0.28 ft2 1.40 ft 0.58 ft 0.38 ft 75.00 % 0.007504 ft/ft 2.29 ft/s 0.08 ft 0.58 ft 0.58 0.76 ft3/s 0.70 ft3/s 0.002827 ft/ft Feb 18, 2000 Longaro & Clarke FlowMaster v4.1 c 08:58:34 Haestad Methods, Inc. 37 Brookside Road Waterbury, CT 06708 (203) 755-1666 Page 1 of 1 Longaro & Clarke, Inc. 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THE DEFINITIONS OF VARIABLES -RTIMP- AND -RTIOR- HAVE CHANGED FROM THOSE USED WITH THE 1973-STYLE INPUT STRUCTURE. THE DEFINITION OF -AMSKK- ON RM-CARD WAS CHANGED WITH REVISIONS DATED 28 SEP 81. THIS IS THE FORTRAN77 VERSION NEW OPTIONS: DAMBREAK OUTFLOW SUBMERGENCE , SINGLE EVENT DAMAGE CALCULATION, DSS:WRITE STAGE FREQUENCY, DSS: READ TIME SERIES AT DESIRED CALCULATION INTERVAL LOSS RATE:GREEN AND AMPT INFILTRATION KINEMATIC WAVE: NEW FINITE DIFFERENCE ALGORITHM LINE 1 2 3 d 5 6 7 8 9 10 11 12 13 14 HEC-1 INPUT PAGE 1 ID....... 1....... 2.......3.......4.......5.......6.......7.......8.......9......10 ID FAIRFIELD AT LUTHER STREET ID 100 YEAR STORM EVENT CULVERT ANALYSIS ID FILE NAME G:\124-14\DOCS\LUTHER.HC1 ID L&C SOB #124-14 FEB, 2000 IT 2 IO 3 KK DEV-1 KM BASIN DA-1 FULLY DEVELOPED CONDITIONS KM TO CULVERT, AREA = 43.7 AC. BA 0.068 PH 0 0 1.23 2.43 4.41 5.56 6.30 7.71 9.38 11.35 LS 0 91 UD .20 ZZ HEC1 SIN: 1343001888 HMVersion: 6.33 Data File: luther.HCI ' FLOOD HYDROGRAPH PACKAGE (HEC-1) ' U.S. ARMY CORPS OF ENGINEERS ' ' MAY 1991 ' HYDROLOGIC ENGINEERING CENTER ' VERSION 4.0.1E 609 SECOND STREET ' DAVIS, CALIFORNIA 95616 ' * RUN DATE 02/18/2000 TIME 16:42:32 (916) 756-1104 ' FAIRFIELD AT LUTHER STREET 100 YEAR STORM EVENT CULVERT ANALYSIS FILE NAME G:\124-14\DOCS\LUTHER.HC1 L&C SOB #124-14 FEE, 2000 6 IO OUTPUT CONTROL VARIABLES IPRNT 3 PRINT CONTROL IPLOT 0 PLOT CONTROL QSCAL 0. HYDROGRAPH PLOT SCALE IT HYDROGRAPH TIME DATA NMIN 2 MINUTES IN COMPUTATION INTERVAL IDATE 1 0 STARTING DATE ITIME 0000 STARTING TIME NQ 101 NUMBER OF HYDROGRAPH ORDINATES NDDATE 1 0 ENDING DATE NDTIME 0320 ENDING TIME ICENT 19 CENTURY MARK COMPUTATION INTERVAL 0.03 HOURS TOTAL TIME BASE 3.33 HOURS ENGLISH UNITS DRAINAGE AREA SQUARE MILES PRECIPITATION DEPTH INCHES LENGTH, ELEVATION FEET FLOW CUBIC FEET PER SECOND STORAGE VOLUME ACRE-FEET SURFACE AREA ACRES TEMPERATURE DEGREES FAHRENHEIT . i..e 7 RR DEV ' e•e*+'yfef~+e BASIN DA-1 FULLY DEVELOPED CONDITIONS TO CULVERT, AREA = 43.7 AC. SUBBASIN RUNOFF DATA 10 BA SUBBASIN CHARACTERISTICS TAREA 0.07 SUBBASIN AREA ' PRECIPITATION DATA 11 PH DEPTHS FOR 0-PERCENT HYPOTHETICAL STORM HYDRO-35 TP-40 TP-49 5-MIN 15-MIN 60-MIN 2-HR 3-HR 6-HR 12-HR 24-HR 2-DAY 4-DAY 7-DAY 10-DAY 1..23 2.43 4.41 5.56 6.30 7.71 9.38 11.35 0.00 0.00 0.00 0.00 STORM AREA = 0.07 12 LS SCS LOSS RATE STRTL 0.20 INITIAL ABSTRACTION CRVNBR 91.00 CURVE NUMBER RTIMP 0.00 PERCENT IMPERVIOUS AREA 13 UD SCS DIMENSIONLESS UNITGRAPH TLAG 0.20 LAG UNIT HYDROGRAPH 32 END-OF-PERIOD ORDI NATES 10. 30. 62. 104. 136. 150. 150. 138. 120. 96. 71. 55. 42. 34. 26. 20. 16. 12. 10. 7. 6. 5. 4. 3. 2. 2. 1. 1. 1. 1. 0. 0. •'wHYDROGRAPH AT STATION DEV-1 TOTAL RAINFALL = 6.49, TOTAL LOSS = 1.05, TOTAL EXCESS = 5.44 PEAK FLOW TIME MAXIMUM AVERAGE FLOW 6-HR 24-HR 72-HR 3.33-HR (CFS) (MR) (CPS) 338. 1.90 69. 69. 69. 69. (INCHES) 5.278 5.278 5.278 5.278 (AC-FT) 19. 19. 19. 19. CUMULATIVE AREA = 0.07 SQ MI I RUNOFF SUMMARY FLOW IN CUBIC FEET PER SECOND TIME IN HOURS, AREA IN SQUARE MILES PEAK TIME OF AVERAGE FLOW FOR MAXIMUM PERIOD BASIN MAXIMUM TIME OF OPERATION STATION FLOW PEAK AREA STAGE MAX STAGE 6-HOUR 24-HOUR 72-HOUR HYDROGRAPH AT DEV-1 338. 1.90 69. 69. 69. 0.07 - NORMAL END OF HEC-1 " ' I Texas Hydraulic System Culvert Design Fairfield @ Luther St. 124-14-04 ' Brazos County FM 2818 60" culvert l Shape: Circular Material: Concrete Span: 0.00 ft Rise: 5.00 ft Barrels: Discharge Description Q HW TW total elevation elevation Length(L): 245.00 ft Slope(S): 0.0084 n: 0.0120 Ke: 0.50 Entrance Type: Headwall BW* V Q Inlet Ctl Outlet Ctl out over road HW depth HW depth 0 (cfs) (ft) ' (ft) (ft) (ft) (cfs) (ft) (ft) [100 338.00 297.91 0.00 95.85 17.48 0.00 15.10 13.29 *Backwater (BW = HW - TW - S•L) r r G:\124-14\DOCS\FM2818.CLV 2/18/00 F output.lis TEXAS HYDRAULIC SYSTEM, CULVERT (ver. 1 .1. Jan/1998) Fri Feb 18 16:43 :22 2000 CULVERT HYDRAULIC COMPUTATIONS CULVERT NAME: culvert 1 Input Units: English PROJECT NAME: Fairfield 0 Luther St Output Units: English PROJECT CONTROL: 124-14-04 COUNT[: Brazos County DESCRIPTION: FM 2818 60" ANALYZE SINGLE OPENING CULVERT MATERIAL: CONCRETE RCP CIRCULAR PIPE. SHAPE: ENTRANCE: HEADWALL PROFILE: STRAIGHT CULVERT FREQUENCY: r00 year DISCHARGE: 338.00 cfs -Tailwater not provided for 338.00 cfs. Minimum of normal or critical depth used as tailwater. n value: 0.0120 Ke value: 0.5000 CULVERT DIAM. = 5.00 ft BARRELS = 1 INLET station: 405.00 elevation: 284.87 ft OUTLET station: 100.00 elevation: 282.32 ft 1 CULVERT OUTPUT RUN NO _ _ for discharge frequency of : 100 year ANALYSIS Barls. Qpb Rise Span Length Max.HW Calc.HW HW Control Veloc. Out.depth elev elev cfs ft ft ft ft ft ft - ft/s ft - - .1.338.00 5.00 0.00 245.00 0.00 297.91 13.29 Outlet 17.48 4.78 Inlet control depth = 15.10 ft Outlet control depth = 13.29 ft Normal depth = 5.00 ft Culvert slope 0.00836 Critical depth = 4.78 ft Critical slope 0.01247 RUNING MESSAGES LIST: *Computation: Tailwater elevation lower than Outlet elevation . -Computation: Minimum of normal/critical depth used. NORMAL TERMINATION OF THYSYS, CULVERT. I, Page 1